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    • 31. 发明授权
    • Integrated process for copper via filling using a magnetron and target producing highly energetic ions
    • 通过使用磁控管进行填充的铜的集成工艺和产生高能离子的靶
    • US06277249B1
    • 2001-08-21
    • US09518180
    • 2000-03-02
    • Praburam GopalrajaJianming FuFusen ChenGirish DixitZheng XuSankaram AthreyaWei D. WangAshok K. Sinha
    • Praburam GopalrajaJianming FuFusen ChenGirish DixitZheng XuSankaram AthreyaWei D. WangAshok K. Sinha
    • C23C1435
    • H01L21/76844C23C14/35H01J37/3405H01J37/342H01J37/3423H01J37/3455H01J37/3458H01L21/2855H01L21/76805H01L21/76843H01L21/76862H01L21/76865H01L21/76873H01L2221/1089
    • A target and magnetron for a plasma sputter reactor. The target has an annular trough facing the wafer to be sputter coated. Various types of magnetic means positioned around the trough create a magnetic field supporting a plasma extending over a large volume of the trough. For example, the magnetic means may include magnets disposed on one side within a radially inner wall of the trough and on another side outside of a radially outer wall of the trough to create a magnetic field extending across the trough, to thereby support a high-density plasma extending from the top to the bottom of the trough. The large plasma volume increases the probability that the sputtered metal atoms will become ionized. The magnetic means may include a magnetic coil, may include additional magnets in back of the trough top wall to increase sputtering there, and may include confinement magnets near the bottom of the trough sidewalls. The magnets in back of the top wall may have an outer magnet surrounding an inner magnet of the opposite polarity. The high aspect ratio of the trough also reduces asymmetry in coating the sidewalls of a deep hole at the edge of the wafer. An integrated copper via filling process includes a first step of highly ionized sputter deposition of copper, a second step of more neutral, lower-energy sputter deposition of copper to complete the seed layer, and electroplating copper into the hole to complete the metallization.
    • 用于等离子体溅射反应器的靶和磁控管。 目标具有面向待溅射涂覆的晶片的环形槽。 位于槽周围的各种磁性装置形成一个支撑等离子体的磁场,该等离子体延伸在大容积的槽上。 例如,磁性装置可以包括设置在槽的径向内壁中的一侧上并且在槽的径向外壁外侧的另一侧上的磁体,以产生延伸穿过槽的磁场, 密度等离子体从槽的顶部延伸到底部。 大的等离子体体积增加了溅射的金属原子将被电离的可能性。 磁性装置可以包括磁性线圈,可以在槽顶壁的后面包括另外的磁体,以在那里增加溅射,并且可以包括靠近槽侧壁底部的约束磁体。 顶壁后面的磁体可以具有围绕相反极性的内磁体的外磁体。 槽的高纵横比也降低了在晶片边缘涂覆深孔侧壁的不对称性。 集成的铜通孔填充工艺包括铜的高度电离溅射沉积的第一步骤,更中性的,更低能量的溅射沉积铜以完成种子层的第二步骤,以及将铜电镀到孔中以完成金属化。
    • 32. 发明授权
    • Silicon-doped titanium wetting layer for aluminum plug
    • 用于铝插头的掺硅钛润湿层
    • US06232665B1
    • 2001-05-15
    • US09328117
    • 1999-06-08
    • Gongda YaoPeijun DingZheng XuHoa Kieu
    • Gongda YaoPeijun DingZheng XuHoa Kieu
    • H01L2348
    • H01L21/76843H01L21/76882H01L23/485H01L23/5226H01L2924/0002H01L2924/00
    • A process for fabricating metal plugs, such as aluminum plugs, in a semiconductor workpiece. The invention is suitable for filling narrow, high aspect ratio holes, and the invention minimizes the formation of TiAl3 or other products of interdiffusion between the plug and the wetting layer. First, an optional barrier layer is created by covering the bottom of a hole with a film containing titanium nitride doped with silicon. Second, a wetting layer is created by covering the side walls of a hole with a film containing titanium doped with silicon, in a Ti:Si molar ratio greater than 1:2. Preferably, the wetting layer is created by sputter deposition using a titanium sputtering target containing 0.1% to 20% wt silicon, most preferably 5% to 10% wt silicon. Third, the hole is filled by depositing a material consisting primarily of aluminum. The hole preferably is filled by sputter deposition using an aluminum sputtering target, optionally containing dopants such as copper. To facilitate filling the hole without voids, the aluminum sputter deposition preferably is performed “warm”, i.e., with the workpiece at a temperature below the melting point of aluminum but high enough to promote reflow of the deposited material. The silicon atoms in the wetting layer inhibit the titanium from reacting with the aluminum, and the wetting layer facilitates filling the hole with the aluminum material without leaving unfilled voids.
    • 一种用于在半导体工件中制造诸如铝塞的金属插头的工艺。 本发明适用于填充狭窄的高纵横比孔,并且本发明使塞子和润湿层之间的TiAl 3或其他相互扩散产物的形成最小化。 首先,通过用含有掺杂硅的氮化钛的膜覆盖孔的底部来产生可选的阻挡层。 第二,通过用含有掺杂硅的钛的膜覆盖孔的侧壁,Ti:Si摩尔比大于1:2产生润湿层。 优选地,通过使用含有0.1重量%至20重量%硅,最优选5重量%至10重量%硅的钛溅射靶的溅射沉积来产生润湿层。 第三,通过沉积主要由铝构成的材料填充孔。 优选地,通过使用铝溅射靶的溅射沉积来填充孔,任选地含有诸如铜的掺杂剂。 为了方便填充孔而没有空隙,铝溅射沉积优选地进行“暖”,即工件在低于铝的熔点的温度下,但足够高以促进沉积材料的回流。 润湿层中的硅原子阻止钛与铝反应,并且润湿层有助于用铝材料填充孔而不留下未填充的空隙。
    • 34. 发明授权
    • Filling narrow apertures and forming interconnects with a metal utilizing a crystallographically oriented liner layer
    • 填充狭窄的孔径并与金属形成互连,利用晶体取向的衬层
    • US06217721B1
    • 2001-04-17
    • US08628835
    • 1996-04-05
    • Zheng XuJohn ForsterTse-Yong YaoJaim NulmanFusen Chen
    • Zheng XuJohn ForsterTse-Yong YaoJaim NulmanFusen Chen
    • C23C1434
    • H01L21/2855C23C14/0036C23C14/046C23C14/0641C23C14/32C23C14/358H01J37/34H01J2237/32H01L21/28518H01L21/76846H01L21/76876H01L21/76877H01L21/76882H01L23/485H01L23/5226H01L23/53223H01L23/53233H01L23/53238H01L2924/0002H01L2924/00
    • An aluminum sputtering process, particularly useful for filling vias and contacts of high aspect ratios formed through a dielectric layer and also usefull for forming interconnects that are highly resistant to electromigration. A liner or barrier layer is first deposited by a high-density plasma (HDP) physical vapor deposition (PVD, also called sputtering) process, such as is done with an inductively coupled plasma. If a contact is connected at its bottom to a silicon element, the first sublayer of the liner layer is a Ti layer, which is silicided to the silicon substrate. The second sublayer comprises TiN, which not only acts as a barrier against the migration of undesirable components into the underlying silicon but also when deposited with an HDP process and biased wafer forms a dense, smooth crystal structure. The third sublayer comprises Ti and preferably is graded from TiN to Ti. Over the liner layer, an aluminum layer is deposited in a standard, non-HDP process. The liner layer allows the hottest part of the aluminum deposition to be performed at a relatively low temperature between 320 and 500° C., preferably between 350 and 420° C., while still filling narrow plug holes, and the TiN does not need to be annealed to form an effective barrier against diffusion into the silicon. A horizontal interconnect formed by the inventive process is resistant to electromigration.
    • 铝溅射工艺,特别适用于填充通过电介质层形成的高纵横比的通孔和触点,并且也可用于形成高度抵抗电迁移的互连。 衬垫或阻挡层首先通过高密度等离子体(HDP)物理气相沉积(PVD,也称为溅射)工艺沉积,例如用电感耦合等离子体进行。 如果接触件的底部连接到硅元件,衬垫层的第一子层是Ti层,硅层被硅化到硅衬底。 第二子层包括TiN,其不仅用作防止不期望的组分迁移到下面的硅中的阻挡层,而且当用HDP工艺沉积并且偏置的晶片形成致密的,平滑的晶体结构时。 第三子层包含Ti,优选从TiN到Ti分级。 在衬里层上,铝层以标准的非HDP工艺沉积。 衬垫层允许铝沉积的最热部分在320和500℃之间的较低温度下进行,优选在350和420℃之间,同时仍然填充窄的塞孔,并且TiN不需要 进行退火以形成抵抗硅中扩散的有效屏障。 由本发明方法形成的水平互连对于电迁移是耐受的。