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21. 发明授权

US08171637B2 Superfinishing large planetary gear systems 有权
标题翻译：超精加工大行星齿轮系统
公开(公告)号：US08171637B2
公开(公告)日：2012-05-08
申请号：US11932407
申请日：2007-10-31
申请人： Mark Michaud , Edward David Summers
发明人： Mark Michaud , Edward David Summers
IPC分类号： B21D53/28
CPC分类号： F16H57/0463 , B24B31/073 , F16H55/06 , F16H57/0006 , F16H57/04 , F16H57/08 , Y02B10/30 , Y10T29/49467
摘要： Disclosed herein is a new improved large planetary gear system used on the input stage of wind turbine power generators. This improved planetary gear system reduces or eliminates lubricant debris traditionally generated from the gear teeth, thereby eliminating an initiating source for bearing failure. To achieve these results, some and preferably all of the gear teeth within the planetary gear system are superfinished using chemically accelerated vibratory finishing to a surface roughness of approximately 0.25 micron or less. Several objects and advantages of the invention are to provide a gearbox with reduced metal debris, improved bearing life, reduced wear, reduced vibro-frictional noise, improved contact fatigue, improved fretting resistance, improved lubrication, to simplify the run-in process, and to enhance the durability and efficiency of the gearbox.
摘要翻译：这里公开了一种用于风力发电机输入级的新的改进的大型行星齿轮系统。这种改进的行星齿轮系统减少或消除了传统上从齿轮产生的润滑剂碎屑，从而消除了轴承故障的起动源。为了实现这些结果，行星齿轮系统中的一些并且优选地所有的齿轮齿都使用化学加速的振动整理进行超精加工，其表面粗糙度大约为0.25微米或更小。本发明的几个目的和优点是提供具有减少的金属碎片，改善的轴承寿命，减少的磨损，降低的振动 - 摩擦噪声，改善的接触疲劳，改善的耐磨性，改善润滑，简化磨合过程的齿轮箱，以及以提高齿轮箱的耐久性和效率。

22. 发明授权

US08161649B1 Differential gear assembly housing 失效
标题翻译：差速齿轮总成外壳
公开(公告)号：US08161649B1
公开(公告)日：2012-04-24
申请号：US12592118
申请日：2009-11-19
申请人： Jim McGean
发明人： Jim McGean
IPC分类号： B21D53/28 , B21K1/30 , B23P15/14
CPC分类号： F16H57/037 , F16H48/08 , F16H2048/382 , F16H2048/385 , F16H2057/02043 , F16H2057/02086 , Y10T29/49462 , Y10T29/49464 , Y10T29/49465 , Y10T29/49696 , Y10T74/2186 , Y10T74/2188
摘要： The gear housing may be a housing to enclose a gear assembly of a land mobile vehicle. The gear housing may have an upper housing portion and a lower housing portion. The lower housing portion may have a wall reference position below a lowest surface structure of a gear assembly wherein a wall of smooth, generally non-planar surfaces may be positioned below a gear assembly centerline with an interior surface at the wall reference position adjacent the lowest surface structure with sufficient separation to avoid contact between the gear housing and the gear assembly. The wall may have at least one concave curved segment to position the wall adjacent to a contour of outer surface structures of the gear assembly, but not contacting the gear assembly. An upper housing portion may be attached to the lower housing portion to enclose the gear assembly.
摘要翻译：齿轮壳体可以是用于封闭陆地移动车辆的齿轮组件的壳体。齿轮箱可以具有上壳体部分和下壳体部分。下壳体部分可以具有在齿轮组件的最低表面结构下方的壁参考位置，其中平滑的，大致非平面的表面的壁可以被定位在齿轮组件中心线的下方，其中内壁在靠近最低点的壁基准位置表面结构具有足够的分离以避免齿轮壳体和齿轮组件之间的接触。壁可以具有至少一个凹形弯曲部分，以将壁定位成与齿轮组件的外表面结构的轮廓相邻，但不接触齿轮组件。上壳体部分可以附接到下壳体部分以封闭齿轮组件。

23. 发明申请

US20120060647A1 GEAR DEVICE AND METHOD OF MANUFACTURING SHAFT MEMBER 审中-公开
标题翻译：齿轮装置及其制造方法
公开(公告)号：US20120060647A1
公开(公告)日：2012-03-15
申请号：US13213123
申请日：2011-08-19
申请人： Akira YAMAMOTO
发明人： Akira YAMAMOTO
IPC分类号： F16H1/02 , B21D53/28
CPC分类号： F16H57/0025 , B21H5/02 , B21K1/12 , B21K1/30 , F16H1/06 , F16H1/14 , Y10T74/19
摘要： A gear device which has a shaft member including a gear portion and a shaft portion formed consecutively and integrally with the gear portion; and a fitting member that may be fitted into the shaft portion of the shaft member, wherein, in the shaft member, at least the gear portion may be formed by a plastic working, a guard portion protruding from a addendum circle of the gear portion to an outer side in the radial direction may be formed in an end portion of a shaft portion side of an axial direction of the gear portion, and the movement in the axial direction of the fitting member may be restricted by the guard portion.
摘要翻译：一种齿轮装置，其具有轴构件，所述轴构件包括齿轮部和与所述齿轮部分一体形成的轴部; 以及可以装配在轴构件的轴部中的装配构件，其中，在轴构件中，至少齿轮部可以通过塑性加工形成，防护部从齿轮部的齿顶圆突出到可以在齿轮部的轴向的轴部侧的端部形成径向外侧，并且可以通过防护部限制配合构件的轴向的移动。

24. 发明申请

US20120011911A1 FLOW FORMED GEAR 审中-公开
标题翻译：流动齿轮
公开(公告)号：US20120011911A1
公开(公告)日：2012-01-19
申请号：US13245438
申请日：2011-09-26
申请人： Joseph Szuba
发明人： Joseph Szuba
IPC分类号： B21D22/18 , B21K1/30 , B21D53/28
CPC分类号： B21D22/16 , B21D53/28 , Y10T29/49471
摘要： A method of forming a ring gear from a ring blank includes providing a mandrel having a central axis and an outer annular forming surface. The outer annular forming surface defines a plurality of forming elements having a forming element axis offset from the central axis of the mandrel. The ring blank has a ring axis and is placed over the mandrel generally aligning the central axis of the mandrel with the ring axis of the ring blank. A roll is provided having a roll axis that is generally parallel with the element axis. The roll is forced radially inwardly while circumscribing the central axis. The roll pivots around the roll axis deforming the ring blank radially inwardly forming teeth on an inner surface of the ring blank that coaxial with the element axis and offset from the mandrel axis.
摘要翻译：从环坯形成环形齿轮的方法包括提供具有中心轴线和外部环形成形表面的心轴。外环形成表面限定多个成形元件，其具有偏离心轴的中心轴线的成形元件轴线。环形坯件具有环形轴线并且放置在心轴上，大致将心轴的中心轴线与环形坯件的环轴线对准。提供具有大致平行于元件轴线的辊轴的辊。卷轴被径向向内强制，同时围绕中心轴线。卷轴围绕辊轴枢转，使环坯沿径向向内变形，在与元件轴线同轴并与芯轴轴线偏移的环坯件的内表面上形成齿。

25. 发明申请

US20110302783A1 Form Rolling Method for Involute Gear 有权
标题翻译：渐开线齿轮的滚动方法
公开(公告)号：US20110302783A1
公开(公告)日：2011-12-15
申请号：US13157597
申请日：2011-06-10
申请人： Eiri NAGATA , Nobuaki Kurita
发明人： Eiri NAGATA , Nobuaki Kurita
IPC分类号： B21D53/28
CPC分类号： B21H5/02 , Y10T29/49462 , Y10T29/49467 , Y10T29/49471
摘要： A form rolling method for an involute gear, which includes a work piece including a cylindrical outer peripheral surface having a predetermined radius, and a round die with an involute tooth profile including an addendum pitch corresponding to a pitch defined by dividing a length of an outer circumference of the work piece by number of teeth of the involute gear. The round die is pressed to the work piece while rotating when form rolling the involuete gear.
摘要翻译：一种用于渐开线齿轮的成形轧制方法，其包括具有预定半径的圆柱形外周表面的工件和具有渐开线齿廓的圆形模具，该圆形模具包括对应于通过将外部的长度分割而限定的间距的齿顶间距通过渐开线齿轮的齿数对工件的周长。圆形模具在旋转时将其压向工件同时旋转。

26. 发明授权

US07810238B2 Optimum number of teeth setting method for helical gear pair and helical gear pair manufactured by this method 有权
标题翻译：通过该方法制造的斜齿轮对和斜齿轮对的最佳齿数设定方法
公开(公告)号：US07810238B2
公开(公告)日：2010-10-12
申请号：US11376739
申请日：2006-03-16
申请人： Yasuhiro Uenishi , Toshiki Hirogaki , Eiichi Aoyama , Yuusuke Nakano
发明人： Yasuhiro Uenishi , Toshiki Hirogaki , Eiichi Aoyama , Yuusuke Nakano
IPC分类号： B21D53/28 , G01M19/00
CPC分类号： B23F17/001 , F16H57/0006 , Y10T29/49462 , Y10T29/49465 , Y10T29/49467 , Y10T29/4978 , Y10T74/19953
摘要： In optimum number of teeth setting method for a helical gear pair and the helical gear pair manufactured on the basis of the set optimum number of teeth of each helical gear of the helical gear pair, a sound pressure level of a gear sound is compared with the sound pressure level of an audible limit with respect to a meshing frequency of the helical gear pair at a predetermined vehicle speed of an automotive vehicle in which the helical gear pair is mounted to select a frequency region in which the calculated sound pressure of the gear sound is relatively low to the sound pressure level of the audible limit, and number of teeth of each helical gear of the helical gear pair corresponding to the selected frequency region is set to an optimum number of teeth of each helical gear of the helical gear pair.
摘要翻译：在以螺旋齿轮对的每个斜齿轮的设定的最佳齿数制造的斜齿轮对和斜齿轮副的最佳齿数设定方法中，将齿轮声的声压级与在安装斜齿轮对的机动车辆的预定车速下相对于斜齿轮对的啮合频率的可听限度的声压级别选择频率区域，其中计算出的齿轮声音的声压相对于声音极限的声压级相对较低，并且对应于所选频率区域的螺旋齿轮对的每个斜齿轮的齿数被设置为斜齿轮对的每个斜齿轮的最佳齿数。

27. 发明申请

US20100242283A1 METHOD FOR FINISHING A GEAR SURFACE 审中-公开
标题翻译：一种齿轮表面处理方法
公开(公告)号：US20100242283A1
公开(公告)日：2010-09-30
申请号：US12414221
申请日：2009-03-30
申请人： Travis M. Thompson , Jeffrey R. Lee , Stephen D. Doubler , Richard Vriesen
发明人： Travis M. Thompson , Jeffrey R. Lee , Stephen D. Doubler , Richard Vriesen
IPC分类号： B23P15/14 , B21D53/28 , G05B19/4097
CPC分类号： B23F19/002 , B23F19/05 , B23F19/06 , Y10T29/49462 , Y10T29/49467
摘要： A method for manufacturing a gear having a plurality of gear teeth includes the steps of: determining a desired finished gear characteristic, determining a reference feature on the gear to establish an origin on the gear, determining an unfinished dimension of a surface of at least one of the plurality of gear teeth relative to the origin, estimating a desired stock removal that will achieve the desired finished gear characteristic, finishing the gear using a finishing tool, determining a finished dimension of the surface of the at least one of the plurality of gear teeth relative to the origin, determining actual stock removal by comparing the unfinished dimension with the finished dimension, and comparing the actual stock removal with the desired stock removal.
摘要翻译：一种用于制造具有多个齿轮齿轮的方法，包括以下步骤：确定期望的成品齿轮特性，确定齿轮上的参考特征以在齿轮上建立原点，确定至少一个齿轮的表面的未完成尺寸多个齿轮齿相对于原点，估计将达到所需成品齿轮特性的期望的料斗去除，使用精加工工具完成齿轮，确定多个齿轮中的至少一个齿轮的表面的最终尺寸相对于原点的齿，通过将未完成的尺寸与成品尺寸进行比较来确定实际的坯料去除，并将实际的坯料去除与所需的料料去除进行比较。

28. 发明申请

US20100126020A1 METHOD FOR PRODUCING INTERNAL AND EXTERNAL TOOTHINGS ON THIN-WALLED, CYLINDRICAL HOLLOW PARTS 有权
标题翻译：在薄壁圆柱形中空部件上生产内部和外部牙膏的方法
公开(公告)号：US20100126020A1
公开(公告)日：2010-05-27
申请号：US11994376
申请日：2005-07-15
申请人： Daniel Deriaz
发明人： Daniel Deriaz
IPC分类号： B21K1/30 , B21J5/00 , B21D22/20 , B21D53/28
CPC分类号： B21J5/12 , B21D53/28 , B21J7/14 , B21K1/30 , Y10T29/49474
摘要： The invention relates to a method for cold-form profiling cylindrical, thin-walled hollow parts (1), comprising profiles (4) which extend in an essentially parallel manner in relation to the longitudinal axis (A) of the hollow part (1). At least one profiling tool (5) engages in a strike-like hammering manner with the outside of the hollow part (1) in a radial manner in relation to the longitudinal axis (A) of the hollow part (1). The profiling tool (5) engages, respectively, in an essentially vertical and oscillating manner on the surface of the hollow part (1). Then, the profiling tool (5) is displaced in an axial manner in relation to the hollow part (1) at a constant radial adjusting depth until the desired profile length is obtained.
摘要翻译：本发明涉及一种用于冷成型圆柱形薄壁中空部件（1）的方法，其包括相对于中空部件（1）的纵向轴线（A）以基本平行的方式延伸的型材（4）。至少一个轮廓工具（5）以相对于中空部分（1）的纵向轴线（A）的径向方式与中空部分（1）的外部以类似冲击的方式接合。成型工具（5）分别在中空部分（1）的表面上以基本上垂直和摆动的方式接合。然后，成形工具（5）以恒定的径向调节深度相对于中空部件（1）以轴向方式移位，直到获得所需的轮廓长度。

29. 发明授权

US07644482B2 Planetary gear replacement method 失效
标题翻译：行星齿轮更换方法
公开(公告)号：US07644482B2
公开(公告)日：2010-01-12
申请号：US11322191
申请日：2005-12-29
申请人： Helmut Albers , Rainer Aust , Wolfhard Dombrowski , Ingo Kowalczik , Marc Neufelder
发明人： Helmut Albers , Rainer Aust , Wolfhard Dombrowski , Ingo Kowalczik , Marc Neufelder
IPC分类号： B21D39/03 , B21D53/28 , B23P6/00 , F16H57/08
CPC分类号： F16H57/023 , F03D15/00 , F03D80/50 , F05B2260/40311 , F16H57/08 , F16H57/082 , F16H2057/02013 , F16H2057/02078 , F16H2057/0235 , Y02E10/722 , Y10T29/49464 , Y10T29/49465 , Y10T29/49718 , Y10T29/4973 , Y10T29/49826
摘要： A method permits replacement of components of existing epicyclic gear mechanisms of a wind energy system without having to lift the gear mechanism down from the gondola. In accordance with the method, the housing is divided up alternately in its first parting plane and in its second parting plane and moved apart. The center section of the housing, which includes the internal geared wheel, always remains connected with an adjacent section and therefore does not have to be moved with a hoist. Access to the components to be replaced is always guaranteed by the special method of opening. An installation bolt is also provided that is particularly suitable for implementing the method.
摘要翻译：一种方法允许更换风能系统的现有行星齿轮机构的部件，而不必将齿轮机构从缆车升起。根据该方法，壳体在其第一分离平面和第二分离平面中交替分开并移动。包括内部齿轮的外壳的中心部分始终与相邻部分保持连接，因此不必用提升机移动。使用特殊的打开方法始终保证要更换的部件。还提供了特别适合于实施该方法的安装螺栓。

30. 发明申请

US20090120226A1 RACK AND PINION TYPE STEERING DEVICE AND METHOD OF MANUFACTURING THE SAME 有权
标题翻译：齿条和类型转向装置及其制造方法
公开(公告)号：US20090120226A1
公开(公告)日：2009-05-14
申请号：US12091813
申请日：2006-11-01
申请人： Hiroki Nishikubo
发明人： Hiroki Nishikubo
IPC分类号： B62D3/12 , B21D53/28
CPC分类号： F16H55/283 , B62D3/123 , F16H19/043 , F16H55/28 , Y10T29/49464 , Y10T29/49469 , Y10T29/49471 , Y10T29/49861 , Y10T29/4987 , Y10T74/1967
摘要： A rack and pinion type steering device capable of reducing contact surface pressure, suppressing the wear of contact surfaces, and preventing a rack guide movable amount from being excessively increased by increasing the contact area of the outer peripheral surface of roller on the outer peripheral surface of a rack shaft in a rack guide, and method of manufacturing the steering gear.
摘要翻译：一种能够减小接触面压力，抑制接触面的磨损，防止齿条引导件移动量过度增加的齿条式小齿轮型转向装置，通过增加辊的外周面的接触面积，齿条引导件中的齿条轴以及制造转向装置的方法。

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