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    • 12. 发明授权
    • ZrO.sub.2 based ceramic material and method of producing the same
    • ZrO2系陶瓷材料及其制造方法
    • US5854158A
    • 1998-12-29
    • US873244
    • 1997-06-11
    • Masahiro NawaShoichi NakamotoKoichi NiiharaTohru Sekino
    • Masahiro NawaShoichi NakamotoKoichi NiiharaTohru Sekino
    • C04B35/48C04B35/488C04B35/482C04B35/49
    • C04B35/4885
    • A ZrO.sub.2 based ceramic material having excellent mechanical strength and fracture toughness comprises a first phase of ZrO.sub.2 grains containing CeO.sub.2 as a stabilizer and having an average grain size of 5 .mu.m or less, a second phase of Al.sub.2 O.sub.3 grains having an average grain size of 2 .mu.m or less, and a third phase of elongated crystals of a complex oxide of Al, Ce, and one of Mg and Ca. At least 90 vol % of the first phase is composed of tetragonal ZrO.sub.2. An aluminum (Al) content in the ceramic material is determined such that when Al of the complex oxide is converted to Al.sub.2 O.sub.3, a total amount of Al.sub.2 O.sub.3 in the ceramic material is within a range of 0.5 to 50 vol %. A content of the third phase in the ceramic material is determined within a range of 0.5 to 5 by area %. It is preferred that fine Al.sub.2 O.sub.3 grains having an average grain size of 1 .mu.m or less of the second phase are dispersed within the ZrO.sub.2 grains at a dispersion ratio of at least 2%.
    • 具有优异的机械强度和断裂韧性的ZrO 2系陶瓷材料包括含有CeO 2作为稳定剂并具有5μm以下的平均粒径的ZrO 2粒子的第一相,平均粒径为2μm的Al 2 O 3粒子的第二相 以及Al,Ce和Mg和Ca之一的复合氧化物的细长晶体的第三相。 第一相的至少90体积%由四方晶ZrO 2组成。 确定陶瓷材料中的铝(Al)含量,使得当复合氧化物的Al转化为Al 2 O 3时,陶瓷材料中Al 2 O 3的总量在0.5至50体积%的范围内。 陶瓷材料中的第三相的含量在0.5〜5的面积%的范围内决定。 优选第二相的平均粒径为1μm以下的细小的Al 2 O 3粒子以至少2%的分散比分散在ZrO 2粒子内。
    • 14. 发明授权
    • Ceramic composites and process for its production
    • 陶瓷复合材料及其生产工艺
    • US5322823A
    • 1994-06-21
    • US27525
    • 1993-03-08
    • Hisao UedaRyuichi MatsukiTakeyoshi TakenouchiHiroshi SasakiKoichi Niihara
    • Hisao UedaRyuichi MatsukiTakeyoshi TakenouchiHiroshi SasakiKoichi Niihara
    • C04B35/10C04B35/117C04B35/80C04B35/56C04B35/58
    • C04B35/117C04B35/803
    • A ceramics composites prepared by dispersing any one of the following materials (i) to (viii) in Al.sub.2 O.sub.3 which as a matrix-containing crystalline grains having a grain size of 0.5 to 100 .mu.m. (i) 3 to 40% by volume of fine TiN particles having a particle size of not more than 2 .mu.m and 3 to 40% by volume of fine SiC particles having a particle size of not more than 2 .mu.m. (ii) 3 to 40% by volume of fine TiN particles having a particle size of not more than 2 .mu.m and 3 to 40% by volume of fine Si.sub.3 N.sub.4 particles having a particle size of not more than 2 .mu.m. (iii) 2 to 35% by volume of fine TiC particles having a particle size of not more than 2 .mu.m and 5 to 40% by volume of SiC whiskers having a diameter of 0.05 to 2 .mu.m. (iv) 2 to 35% by volume of fine TiC particles having a particle size of not more than 2 .mu.m and 5 to 40% by volume of Si.sub.3 N.sub.4 whiskers having a diameter of 0.1 to 2 .mu.m. (v) 3 to 40% by volume of fine TiN particles having a particle size of not more than 2 .mu.m and 3 to 30% by volume of SiC whiskers having a diameter of 0.05 to 2 .mu.m. (vi) 3 to 40% by volume of fine TiN particles having a particle size of not more than 2 .mu.m and 3 to 30% by volume of Si.sub.3 N.sub.4 whiskers having a diameter of 0.1 to 2 .mu.m. (vii) 2 to 35% by volume of fine TiC particles having a particle size of not more than 2 .mu.m and 5 to 40% by volume of fine SiC particles having a particle size of not more than 2 .mu.m. (viii) 2 to 35% by volume of fine TiC particles having a particle size of not more than 2 .mu.m and 5 to 40% by volume of fine Si.sub.3 N.sub.4 particles having a particle size of not more than 2 .mu.m.
    • 通过在Al 2 O 3中分散以下材料(i)至(viii)中的任一种制备的陶瓷复合材料,其作为晶粒尺寸为0.5至100μm的基质的晶粒。 (i)3〜40体积%的粒径为2μm以下的细TiN粒子和3〜40体积%的粒径为2μm以下的微细SiC粒子。 (ii)3〜40体积%的粒径为2μm以下的细小TiN粒子和3〜40体积%的粒径为2μm以下的细小Si3N4粒子。 (iii)2〜35体积%的粒径为2μm以下的细小TiC粒子和5〜40体积%的直径为0.05〜2μm的SiC晶须。 (iv)2〜35体积%的粒径为2μm以下的细小TiC粒子和5〜40体积%的直径为0.1〜2μm的Si 3 N 4晶须。 (v)3〜40体积%的粒径为2μm以下的细小TiN粒子和3〜30体积%的直径为0.05〜2μm的SiC晶须。 (vi)3〜40体积%的粒径不大于2μm的细TiN粒子和3〜30体积%的直径为0.1〜2μm的Si 3 N 4晶须。 (vii)2〜35体积%的粒径为2μm以下的细小TiC粒子和5〜40体积%的粒径为2μm以下的微细SiC粒子。 (viii)2〜35体积%的粒径为2μm以下的细小TiC粒子和5〜40体积%的粒径为2μm以下的微细Si 3 N 4粒子。
    • 16. 发明授权
    • Zirconia based ceramic material
    • 氧化锆基陶瓷材料
    • US5728636A
    • 1998-03-17
    • US544285
    • 1995-10-17
    • Masahiro NawaShoichi NakamotoKeiichi YamasakiKoichi NiiharaAtsushi NakahiraTohru Sekino
    • Masahiro NawaShoichi NakamotoKeiichi YamasakiKoichi NiiharaAtsushi NakahiraTohru Sekino
    • C04B35/49C04B35/119C04B35/48C04B35/488
    • C04B35/488C04B35/119
    • A zirconia based ceramic material having improved and well-balanced mechanical strength and toughness consists essentially of 0.5 to 50 vol % of Al.sub.2 O.sub.3 having an average grain size of 2 .mu.m or less and the balance of a partially stabilized zirconia having an average grain size of 5 .mu.m or less. The partially stabilized zirconia consists essentially of 8 to 12 mol % of CeO.sub.2, 0.05 to 4 mol % of TiO.sub.2 and the balance of ZrO.sub.2. Fine Al.sub.2 O.sub.3 grains having an average grain size of 1 .mu.m or less are dispersed within the grains of the partially stabilized zirconia at a dispersion ratio. The dispersion ratio is defined as a ratio of the number of Al.sub.2 O.sub.3 grains dispersed within the grains of the partially stabilized zirconia relative to the number of the entire Al.sub.2 O.sub.3 grains dispersed in the ceramic material, and at least 2% in the present invention. The ceramic material can be made by the following process. A first constituent formed of the partially stabilized zirconia is mixed with a second constituent formed of Al.sub.2 O.sub.3 to obtain a mixture. The mixture is molded into a desired shape, and then sintered in the air under an atmospheric pressure to obtain the ceramic material.
    • 具有改善的良好平衡的机械强度和韧性的氧化锆基陶瓷材料基本上由平均粒径为2μm或更小的0.5至50vol%的Al 2 O 3组成,平均晶粒尺寸为 5亩以下。 部分稳定的氧化锆基本上由8〜12mol%的CeO 2,0.05〜4mol%的TiO 2和余量的ZrO 2组成。 平均粒径为1μm以下的细Al​​ 2 O 3粒子以分散比分散在部分稳定化的氧化锆的晶粒内。 分散比定义为分散在部分稳定的氧化锆的晶粒内的Al 2 O 3颗粒的数量相对于分散在陶瓷材料中的整个Al 2 O 3颗粒的数量的比率,并且在本发明中至少为2%。 陶瓷材料可以通过以下方法制成。 由部分稳定的氧化锆形成的第一组分与由Al 2 O 3形成的第二组分混合以获得混合物。 将混合物成型为所需形状,然后在大气压下在空气中烧结,得到陶瓷材料。
    • 17. 发明授权
    • Composite ceramics sintered body
    • 复合陶瓷烧结体
    • US5459111A
    • 1995-10-17
    • US159804
    • 1993-11-30
    • Masashi YoshimuraKoichi Niihara
    • Masashi YoshimuraKoichi Niihara
    • C04B35/505C04B35/645
    • C04B35/645C04B35/505
    • The strength of a composite sintered body including yttrium oxide is improved. A composite ceramics sintered body includes a matrix of yttrium oxide and silicon carbide particles dispersed within the matrix. A compound oxide phase including yttrium and silicon is present at the surface of the sintered body. A sintered body is obtained by compression-molding mixed powder including yttrium oxide powder and silicon carbide powder in an inert gas atmosphere of at least 1550.degree. C. The sintered body is subjected to a heat treatment for at least 0.5 hour and not more than 12 hours in an atmosphere including oxygen gas in the range of at least 900.degree. C. and less than 1200.degree. C.
    • 提高了包含氧化钇的复合烧结体的强度。 复合陶瓷烧结体包括分散在基质内的氧化钇和碳化硅颗粒的基体。 在烧结体的表面存在包含钇和硅的复合氧化物相。 通过在至少1550℃的惰性气体气氛中将含有氧化钇粉末和碳化硅粉末的混合粉末压缩成型而获得烧结体。烧结体经受至少0.5小时且不超过12的热处理 在包括氧气在900℃以上且小于1200℃的气氛中的小时。