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    • 11. 发明授权
    • Process for producing skin material laminated hollow molded article
using fluid ejection pin
    • 使用流体喷射销生产表皮材料层压中空成型制品的方法
    • US5562878A
    • 1996-10-08
    • US256979
    • 1994-08-03
    • Masahito MatsumotoTakeo KitayamaSatoru FunakoshiShigeyoshi Matubara
    • Masahito MatsumotoTakeo KitayamaSatoru FunakoshiShigeyoshi Matubara
    • B29C43/20B29C45/14B29C45/17B29C49/00B29C49/02B29C49/24B29C49/60B29C44/06
    • B29C45/14467B29C43/206B29C45/1704B29C49/0047B29C49/02B29C49/24B29C49/60B29C2043/3227B29C2045/14532B29C2045/1707B29K2063/00B29K2105/0058B29K2105/256
    • A process for producing a skin material-laminated hollow molded article of thermoplastic resin, using a mold having, in any one or both of its fixed and movable parts, at least one fluid-ejecting pin which can be slid in a clamping direction and which has a fluid-ejecting hole at its pointed end. The process consists of fixing two sheets of a skin material having a tensile modulus at ambient temperature of 50-1,000 kg/cm.sup.2 and a tensile modulus at 80.degree. C. of 5 to 100 kg/cm.sup.2 on the parting surfaces of both the mold parts which are in the open state. A molten thermoplastic resin is fed between the skin materials in an amount of 5 to 50% by volume of the cavity volume. The fluid-ejecting pin is thrusted so that its pointed end penetrates one of the skin material sheets and comes between the skin material sheets. The mold parts are closed to wrap the molten thermoplastic resin in between the skin material sheets. A fluid is ejected from the fluid-ejecting hole to intimately contact the skin material sheets with the cavity surface of the mold while allowing the molten resin to form a hollow. The mold is cooled and the ejection of the fluid is stopped. The mold is then opened and the hollow molded article is removed.
    • PCT No.PCT / JP93 / 01773 Sec。 371日期1994年8月3日 102(e)日期1994年8月3日PCT提交1993年12月7日PCT公布。 出版物WO94 / 13456 日期1994年6月23日一种用于制造热塑性树脂的表层材料层压中空成型体的方法,该模具使用在其任一个或两个固定部分和可移动部分中的至少一个流体喷射销的模具, 夹紧方向,并且在其尖端处具有流体喷射孔。 该方法包括在两个模具部件的分型表面上固定两片在环境温度为50-1,000kg / cm 2的拉伸模量和80℃下的拉伸模量为5至100kg / cm2的表皮材料 它们处于开放状态。 熔融热塑性树脂以5至50体积%的空腔体积的量供入皮肤材料之间。 推出流体喷射销,使得其尖端穿透其中一个表皮材料片并进入皮肤材料片之间。 封闭模具部分以将熔融热塑性树脂包裹在表皮材料片之间。 流体从流体喷射孔喷射,以使表皮材料片与模具的空腔表面紧密接触,同时允许熔融树脂形成中空部。 模具被冷却并且流体的喷射停止。 然后打开模具,并且去除中空的模制品。
    • 12. 发明授权
    • Metal mold for producing a synthetic resin molded product in a compression-molding method
    • 用于在压缩成型方法中制造合成树脂模制产品的金属模具
    • US06382949B1
    • 2002-05-07
    • US09233152
    • 1999-01-19
    • Masahito MatsumotoNobuhiro UsuiYoshitaka Kobayashi
    • Masahito MatsumotoNobuhiro UsuiYoshitaka Kobayashi
    • B29C4302
    • B29C43/36
    • The present invention relates to a metal mold for producing a synthetic resin molded product in a compression-molding method, which is comprises a pair of male and female molds which are allowed to mutually slide over a contact face, with the outer circumferential face of the male mold and the inner circumferential face of the female mold serving as sliding portions at the time of mold-clamping, characterized in that either the male mold or the female mold or both of the molds is constituted by a mold main body and a sliding member. The sliding member forms a portion of the metal mold over the entire sliding portions or on a portion thereof, and is removably attached to the mold main body. The same metal mold may be used for production of a non-laminated synthetic resin molded product and a laminated product having the same design by replacing only the sliding member, without the need for using different molding devices corresponding to the respective production processes.
    • 本发明涉及一种用于制造压缩成型法的合成树脂成形品的金属模具,该金属模具包括一对阳模和阴模,允许在接触面上相互滑动, 阳模和在模夹时用作滑动部分的阴模的内周面,其特征在于,阳模或阴模或两个模都由模具主体和滑动构件构成 。 滑动构件在整个滑动部分或其一部分上形成金属模具的一部分,并且可移除地附接到模具主体。 相同的金属模具可以用于生产非层合合成树脂模制产品和具有相同设计的叠层产品,只需更换滑动构件,而不需要使用与各个生产工艺相对应的不同模制装置。
    • 17. 发明授权
    • Process for producing multilayer molded article
    • 多层成形体的制造方法
    • US06280678B1
    • 2001-08-28
    • US08232418
    • 1994-04-25
    • Takahisa HaraMasahito MatsumotoHiromu FujitaYuji KamijiHiromasa Nakatsuka
    • Takahisa HaraMasahito MatsumotoHiromu FujitaYuji KamijiHiromasa Nakatsuka
    • B29C3318
    • B29C70/78B29C33/18
    • A multilayer molded article with good appearance is produced by supplying a skin material and a melt of a thermoplastic resin between unclosed upper and lower molds and simultaneously molding the thermoplastic resin to form a molded article and laminating the skin material on a part of a surface of the molded article by pressing and cooling the thermoplastic resin in the molds, in which the lower mold has a protruding part at a position where an edge of the skin material is located, the upper mold has a depressed part at a position corresponding to the protruding part of the lower mold, and, during molding, the edge of the skin material is fixed to the lower mold by sucking it through a gap which opens at the root of the protruding part.
    • 通过在未闭合的上下模具之间供给热塑性树脂的表皮材料和熔体,同时模制热塑性树脂以形成模塑制品,并将表皮材料层压在表面的一部分上,制成具有良好外观的多层模制品 所述模制品通过在所述模具中挤压和冷却所述热塑性树脂,其中所述下模具具有在所述表皮材料的边缘所在的位置处的突出部分,所述上模具具有与所述突出部分相对应的位置处的凹陷部分 下模具的一部分,并且在模制期间,通过在突出部分的根部处开口的间隙将皮肤材料的边缘吸引到下模具上。
    • 19. 发明授权
    • Process for producing multilayer molded article
    • 多层成形体的制造方法
    • US5795526A
    • 1998-08-18
    • US724584
    • 1996-09-30
    • Masahito MatsumotoNobuhiro UsuiSeiji Terashima
    • Masahito MatsumotoNobuhiro UsuiSeiji Terashima
    • B29C43/18B29C70/78B29C45/64B29C45/73
    • B29C43/184B29C70/78B29K2023/12B29L2031/3005
    • A process for producing a multilayer molded article in which a skin material is laminated to the surface of a thermoplastic resin core material which comprises feeding the skin material to the cavity of a pair of female and male molds which are not closed, subsequently feeding the molten thermoplastic resin to the cavity of the molds through a resin passageway provided in the molds, clamping both molds to shape the molten resin in the cavity of the molds and then cooling the resin under pressure, characterized in that the cooling under pressure is conducted so that the temperature for feeding the molten thermoplastic resin to the cavity of the molds is in the range of from 175.degree. to 195.degree. C., the clamping pressure at completion of the shaping is in the range of from 30 to 95 kg/cm.sup.2 and the product of the clamping pressure and the pressing time is in the range of from 100 to 1,500 kg/cm.sup.2.sec.
    • 一种制造多层模制品的方法,其中将表层材料层合到热塑性树脂芯材的表面上,该方法包括将表皮材料供给到未封闭的一对阴模和阴模的空腔中,随后将熔融 热塑性树脂通过设置在模具中的树脂通道到模具的空腔中,夹紧两个模具以使模具的空腔中的熔融树脂成形,然后在压力下冷却树脂,其特征在于,进行在压力下的冷却,使得 将熔融热塑性树脂供入模具的空腔的温度在175〜195℃的范围内,成型完成时的夹紧压力在30〜95kg / cm2的范围内, 夹紧压力和加压时间的乘积在100〜1500kg / cm2.sec的范围内。