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    • 12. 发明申请
    • Steel-member manufacturing facility, thin bearing-member and thrust bearing
    • 钢构件制造设备,薄型轴承构件和推力轴承
    • US20060226584A1
    • 2006-10-12
    • US11396650
    • 2006-04-04
    • Kikuo Maeda
    • Kikuo Maeda
    • C21D1/62C21D9/62
    • C21D1/10C21D1/09C21D1/18C21D1/62C21D9/40C21D9/62F16C19/30F16C33/64Y02P10/253
    • A steel-member manufacturing facility that can suppress distortion occurring in a quenching process while preventing increase in manufacturing cost includes: a die-cutting apparatus to form a washer; a high-frequency induction heating apparatus for quenching purpose as well as a mold-constraining cooling apparatus that heat the washer as formed and thereafter cool the washer so as to quench-harden the washer; and a high-frequency induction heating apparatus for tempering purpose that heats the quench-hardened washer so as to temper the washer. The high-frequency induction heating apparatus for quenching purpose can heat the washer by induction heating to the temperature of at least Ac1 point. The mold-constraining cooling apparatus uses a mold to constrain the heated washer while using the mold as a cooling member, thereby cooling the washer to the temperature of at most Ms point.
    • 能够抑制淬火工序中发生的变形同时防止制造成本增加的钢构件制造设备包括:形成垫圈的冲切装置; 用于淬火的高频感应加热装置以及加热所形成的垫圈的模具约束冷却装置,然后冷却垫圈以淬火硬化洗衣机; 以及用于回火的高频感应加热装置,用于加热淬火硬化的垫圈以调节洗衣机。 用于淬火的高频感应加热装置可以通过感应加热将洗衣机加热至至少A 1 C 1点的温度。 模具约束冷却装置使用模具来限制加热的垫圈,同时使用模具作为冷却构件,从而将垫圈冷却至多至多达点的温度。
    • 13. 发明授权
    • Heat resistant carburized rolling bearing component and manufacturing method thereof
    • 耐热渗碳滚动轴承部件及其制造方法
    • US06808571B2
    • 2004-10-26
    • US09930172
    • 2001-08-16
    • Hiromasa TanakaKikuo MaedaTosiya KinamiSadayuki Nakamura
    • Hiromasa TanakaKikuo MaedaTosiya KinamiSadayuki Nakamura
    • C21D940
    • C23C8/80
    • A heat resistant carburized rolling bearing component is formed of a steel material at least containing, as alloy elements in a matrix, by mass %, at least 0.1% and at most 0.4% of C, at least 0.3% and at most 3.0% of Si, at least 0.2% and at most 2.0% of Mn, at most 0.03% of P, at most 0.03% of S, at least 0.3% and less tan 2.5% of Cr, at least 0.1% and less than 2.0% of Ni, at most 0.050% of Al, at most 0.003% of Ti, at most 0.0015% of O and at most 0.025% of N, and a remaining part of Fe and an unavoidable impurity, and the bearing component is prepared by performing carburizing carbo-nitriding process followed by quenching, and after quenching, tempering at a tempering temperature of at least 200° C. and at most 350° C., and surface hardness after tempering process is at least HRC57. Thus, an inexpensive heat resistant carburized rolling bearing component and manufacturing method thereof can be obtained, which realizes superior rolling fatigue life, wear resistance and dimensional stability under the environment involving foreign matters and high temperature.
    • 耐热渗碳滚动轴承部件由钢材形成,所述钢材料至少含有基质中的合金元素,以质量%计至少0.1%和至多0.4%的C,至少0.3%和至多3.0% Si,Mn的至少0.2%和至多2.0%,最多0.03%的P,至多0.03%的S,至少0.3%和更少的tan 2.5%的Cr,至少0.1%和小于2.0%的 Ni,Al:0.050以上,Ti:0.003%以下,O:0.0015%以下,N:0.025%以下,Fe:剩余部分,不可避免的杂质:0.008%以下,通过渗碳 碳氮化处理后淬火,淬火后回火温度至少为200℃,最高为350℃,回火处理后的表面硬度为HRC57以上。 因此,可以获得廉价的耐热渗碳滚动轴承部件及其制造方法,其在涉及异物和高温的环境下实现优异的滚动疲劳寿命,耐磨性和尺寸稳定性。
    • 18. 发明申请
    • ROLLING MEMBER, ROLLING BEARING AND PROCESS FOR MANUFACTURING ROLLING MEMBER
    • 滚动构件,滚动轴承和制造滚动构件的方法
    • US20100150489A1
    • 2010-06-17
    • US12600617
    • 2008-05-09
    • Kikuo Maeda
    • Kikuo Maeda
    • F16C33/34C23C8/32C23C8/22C22C38/44C22C38/46
    • C23C8/22C21D1/06C21D1/18C21D9/40C22C38/02C22C38/04C22C38/44C22C38/46C23C8/32C23C8/80F16C33/62F16C33/64F16H3/0915F16H3/16F16H9/18F16H41/24
    • The invention provides a deep groove ball bearing which exhibits a long life even in a high-temperature environment or an environment involving the penetration of water in spite of its low alloying element content. The outer race, inner race and ball constituting the bearing are made of a steel which contains 0.3 to 0.4% of carbon, 0.3 to 0.7% of silicon, 0.3 to 0.8% of manganese, 0.5 to 1.2% of nickel, 1.6 to 2.5% of chromium, 0.1 to 0.7% of molybdenum and 0.2 to 0.4 of vanadium with the balance consisting of iron and impurities and in a total content of silicon and manganese of 1.0% or below, a total content of nickel and chromium of 2.3% or above and a total content of chromium, molybdenum and vanadium of 3.0% or below. Surface hardened layers are formed in the outer race, inner race and ball respectively and the surface hardened layers exhibit hardness of 725 to 800 HV, while the maximum particle size of carbides dispersed in the surface hardened layers is 10 μm or below and the area ratio thereof is 7 to 25%. Further, the inner parts exhibit hardness of 450 to 650 HV.
    • 本发明提供一种深沟球轴承,即使在高温环境或涉及水渗透的环境中,即使其合金元素含量低,也能显示出长寿命。 构成轴承的外圈,内圈和球由钢,其含有0.3〜0.4%的碳,0.3〜0.7%的硅,0.3〜0.8%的锰,0.5〜1.2%的镍,1.6〜2.5% 的铬,0.1〜0.7%的钼和0.2〜0.4的钒,余量由铁和杂质组成,硅和锰的总含量为1.0%以下,镍和铬的总含量为2.3%以上 铬,钼,钒的总含量为3.0%以下。 表面硬化层分别形成在外圈,内圈和球中,表面硬化层的硬度为725〜800HV,分散在表面硬化层中的碳化物的最大粒径为10μm以下,面积比 为7〜25%。 此外,内部部件的硬度为450〜650HV。