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    • 121. 发明授权
    • Article coated with beta silicon carbide and silicon
    • 文章涂有β碳化硅和硅
    • US4288495A
    • 1981-09-08
    • US118709
    • 1980-02-04
    • Leslie L. TernerRoy L. Van AlstenDavid Moskowitz
    • Leslie L. TernerRoy L. Van AlstenDavid Moskowitz
    • B23B27/14C04B41/50C23C4/04C23C4/06B05D1/08B32B9/04B32B13/04C01B31/36
    • C23C4/04B23B27/148C04B41/5059C23C4/06Y10S60/909
    • This application discloses a new powder composition which may be plasma sprayed onto the surface of an article to provide a protective coating therefor. The protective coating may be resistant to heat, wear, and corrosion. The coating may also provide a thermal or radiation barrier.In particular, the coating composition for arc plasma spraying consists of finely divided silicon carbide mixed with finely divided silicon. This coating composition is applied to a substrate by developing a plasma spray, feeding the coating composition to the plasma spray and directing the plasma spray at an exposed surface of the substrate so that the exposed substrate is coated with a coating which consists essentially of beta silicon carbide and silicon.The new article of manufacture disclosed in this application, is a substrate with a tightly adherent coating thereon consisting essentially of beta silicon carbide and silicon. The substrate may be any material, either metallic or non-metallic, to which the coating adheres. The coating may provide the substrate with wear resistant characteristics as, for example, if the substrate is to be used for machining metals or as a valve seat in an aluminum engine. The substrate, with the coating thereon, may be used to withstand severe temperatures as, for example, in rocket nozzles and other areas where a substrate would be subjected to extreme temperatures.
    • 本申请公开了一种新的粉末组合物,其可以被等离子体喷涂在制品的表面上以提供其保护涂层。 保护涂层可以耐热,耐磨和耐腐蚀。 涂层还可以提供热或辐射屏障。 特别地,用于电弧等离子体喷涂的涂料组合物是由精细分散的碳化硅与细分散的硅混合。 通过显影等离子喷涂将该涂料组合物施加到基材上,将涂料组合物进料到等离子喷涂中,并将等离子喷涂引导到基板的暴露表面,使得暴露的基材涂覆有基本上由β硅 碳化物和硅。 本申请中公开的新制品是其上具有紧密粘附的基材,其基本上由β碳化硅和硅组成。 衬底可以是涂层粘附到的任何金属或非金属材料。 涂层可以为基材提供耐磨特性,例如,如果基材用于加工金属或作为铝发动机中的阀座。 具有其上的涂层的基底可以用于承受诸如火箭喷嘴和基板将经受极端温度的其它区域的严酷的温度。
    • 123. 发明授权
    • Method of forming a silicon carbide article
    • 形成碳化硅制品的方法
    • US4067955A
    • 1978-01-10
    • US619428
    • 1975-10-03
    • Jack E. NoakesHiroshi SatoLeslie L. Terner
    • Jack E. NoakesHiroshi SatoLeslie L. Terner
    • C04B35/573C01B31/36
    • C04B35/573
    • A method of forming a silicon carbide article is disclosd. Selected weight percentages of silicon carbide particles, graphite particles, if desired, and a thermosetting binder are mixed together and molded into an article by molding techniques which operate on the basis that the thermosetting binder forms a continuous medium about all the particles supported therein. The molded article is heated in the absence of oxygen and the thermosetting binder breaks down to form a low density, vitreous carbon phase. The article is heated in the absence of oxygen to a selected temperature at which the article is maintained for a period of time in a gaseous environment consisting of nitrogen preferably with a small amount of hydrogen therein. The hydrogen-nitrogen treatment is effective to cleanse the article and insure that there is an adequate pore structure through the article for a later siliciding operation to be carried out thereon. The article is silicided at an elevated temperature by penetration of the article through its pore structure with a reactable form of silicon.
    • 公开了一种形成碳化硅制品的方法。 如果需要,将碳化硅颗粒,石墨颗粒和热固性粘合剂的选定重量百分比混合在一起并通过模制技术模制成制品,其基于热固性粘合剂围绕其中所载着的所有颗粒形成连续介质而工作。 模制品在不存在氧气的情况下被加热,并且热固性粘合剂分解形成低密度的玻璃碳相。 在不存在氧气的情况下将制品加热至选定的温度,在该温度下,在由氮气优选以其中少量的氢气组成的气体环境中将物品保持一段时间。 氢氮处理对于清洁制品是有效的,并且确保通过制品具有足够的孔结构以进行其后的硅化操作。 该制品在升高的温度下通过物品穿过其孔结构以可反应形式的硅进行硅化。
    • 124. 发明授权
    • Film of pyrolytic graphite having bi-directional reinforcing properties
    • 具有双向增强性能的热解石墨膜
    • US4054708A
    • 1977-10-18
    • US579667
    • 1975-05-21
    • William A. RobbaRobert W. Froberg
    • William A. RobbaRobert W. Froberg
    • C01B21/064C01B31/30C01B31/36C01B33/02C01B35/02C04B35/52C04B35/583C04B35/584C23C16/01C01B31/04B29J1/00C03B18/02
    • C23C16/01C01B21/064C01B31/30C01B31/36C01B33/02C01B35/023C04B35/522C04B35/583C04B35/584C01P2004/51C01P2004/61C01P2004/80C01P2006/80
    • A thin film of substantially defect-free pyrolytic graphite, useful as a bi-directional reinforcing material, is formed by vapor deposition on an inert liquid substrate surface and separated therefrom. The substrate temperature is substantially below the melting point of the refractory material and the substrate surface is smooth and free of stress to enable formation of a substantially defect-free film. Thin films of other refractory materials can be made similarly by first forming a pyrolytic graphite film on the substrate, and then vapor depositing a film of refractory material on the pyrolytic graphite surface. The pyrolytic graphite and refractory material films are then separated from the substrate surface and then separated from each other. Various refractory film materials can be made including pyrolytic grahite; boron; silicon; and refractory carbides, borides and nitrides. For making pyrolytic graphite films, it is preferable to use tin as the ubstrate, at a temperature of about 1600-1800.degree. C., at atmospheric pressure, a source gas consisting of methane and argon, helium, or hydrogen, and a film residence time on the substrate surface of about 0.16-2 minutes.
    • 通过气相沉积在惰性液体基材表面上并与其分离,形成可用作双向增强材料的基本无缺陷的热解石墨薄膜。 衬底温度基本上低于耐火材料的熔点,并且衬底表面光滑并且没有应力以形成基本上无缺陷的膜。 可以类似地制备其它耐火材料的薄膜,首先在基材上形成热解石墨膜,然后在热解石墨表面上气相沉积耐火材料薄膜。 然后将热解石墨和耐火材料膜与基材表面分离,然后彼此分离。 可以制备各种耐火薄膜材料,包括热解青蒿素; 硼; 硅; 耐火碳化物,硼化物和氮化物。 为了制造热解石墨膜,优选在大气压下在约1600-1800℃的温度下使用锡作为底物,由甲烷和氩气,氦或氢组成的源气体和膜住宅 时间在衬底表面上约0.16-2分钟。