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    • 93. 发明授权
    • Rotary molding apparatus and method
    • 旋转成型装置及方法
    • US5376203A
    • 1994-12-27
    • US063123
    • 1993-05-14
    • Robert W. Syme
    • Robert W. Syme
    • B29C44/56B32B38/04B32B31/08
    • B32B38/04B29C44/5636B32B37/04B32B2305/022B32B2309/68Y10T156/1023Y10T156/1737Y10T428/249976
    • A method and apparatus for molding foamed materials for use as carpet underpadding is disclosed. In one aspect, the process and apparatus involves pulling a sheet of a foamed material through a first set of pull rolls at a first pull rate followed by heating the foamed material in order to decompose blowing agent present in the sheet thereby causing the sheet to expand or thicken. The heated sheet is then pulled through a second set of pull rolls which pull the heated sheet at a faster rate than the first pull rate in order to stretch the expanded sheet so that it returns to its original thickness. The surface of one of the rolls of the second set is provided with dimples or indentations uniformly spread on the surface thereof for producing protrusions on one side of the heated sheet. In one form of the apparatus, the roller with the dimples is cooled while the molded sheet is retained against this roller after formation of the dimples in order to provide cooling for the former to allow the protrusions to set properly. The molded sheet is further cooled as it is run along cooled rolls after which it is trimmed and collected.
    • 公开了一种用于模制泡沫材料的方法和装置,用作地毯底垫。 一方面,该方法和装置包括以第一拉伸速率拉动第一组拉伸辊的泡沫材料片材,然后加热泡沫材料,以分解存在于片材中的发泡剂,从而使片材膨胀 或增厚。 然后将被加热的片材拉过第二组拉伸辊,其以比第一拉伸速率更快的速度拉动加热的片材,以便拉伸膨胀的片材使得其恢复到其初始厚度。 第二组的一个辊的表面设置有均匀地铺展在其表面上的凹坑或凹痕,用于在加热的片材的一侧上产生突起。 在设备的一种形式中,具有凹坑的辊被冷却,同时模制板在形成凹坑之后保持抵靠该辊,以便为前者提供冷却以允许凸起适当地设定。 成型片材沿着冷却辊进行进一步冷却,然后将其修剪和收集。
    • 98. 发明授权
    • Polyimide foam filled structures
    • 聚酰亚胺泡沫填充结构
    • US5188879A
    • 1993-02-23
    • US729596
    • 1991-07-15
    • Francis U. HillPaul F. SchoenzartWerner P. Frank
    • Francis U. HillPaul F. SchoenzartWerner P. Frank
    • B29C44/08B29C44/18B29C44/56B32B3/12E04C2/36
    • E04C2/365B29C44/08B29C44/186B29C44/5654B32B3/12Y10T428/24157Y10T428/249958
    • A method of manufacturing polyimide foam filled structures such as honeycomb panels. A polyimide foam precursor is prepared in powder form. A layer of the powder is heated and foamed at the resin condensation temperature and pre-cured to an easily handleable, stiff and inflexible state. A multi-cell, thin-walled structure having open cells along a surface is pressed into and through the foam sheet so that foam pieces fill the cells. The foam is then heated to a final cure temperature at which the foam becomes stable, resilient and flexible. Face sheets may be bonded to the structure to retain the foam pieces in the cells. If desired, the walls of the structure that contact the foam may be coated with an adhesive, such as a liquid polyimide adhesive resin precursor, so that the foam will be bonded to the cell walls when the liquid resin precursor is cured as a necessary result of the final foam cure conditions.
    • 制造聚酰亚胺泡沫填充结构如蜂窝板的方法。 以粉末形式制备聚酰亚胺泡沫前体。 一层粉末在树脂冷凝温度下加热和发泡,并预固化成易于操作,刚性和不灵活的状态。 将具有沿着表面开口的细胞的多细胞薄壁结构压入并穿过泡沫片,使得泡沫块填充细胞。 然后将泡沫加热至最终固化温度,在此温度下泡沫变得稳定,弹性和柔性。 面片可以结合到结构上以将泡沫块保持在细胞中。 如果需要,接触泡沫的结构的壁可以涂覆有诸如液体聚酰亚胺粘合剂树脂前体的粘合剂,使得当液体树脂前体被固化时,泡沫将被结合到细胞壁上作为必要的结果 的最终泡沫固化条件。
    • 99. 发明授权
    • Three stage cooling of porous materials
    • 三段冷却多孔材料
    • US5171756A
    • 1992-12-15
    • US738402
    • 1991-07-31
    • Michael A. RicciardiDzung G. Dai
    • Michael A. RicciardiDzung G. Dai
    • B29C67/20B29C44/28B29C44/34B29C44/56B29K105/04C08G18/00C08G18/08C08G101/00C08J9/36
    • B29C44/588B29C44/3402B29C44/56B29C44/5609C08G18/08C08G2101/0083Y10S521/918
    • A process for rapidly cooling porous foam material to prevent oxidation or autoignition of said foam. The process includes a first cooling step wherein cooled ambient air is drawn through the foam block thereby cooling, dehumidifying and removing fumes from said block before being vented, a second cooling step wherein cooled ambient air is drawn through the block for further cooling thereof, with sublimates in the block being condensed and redeposited within the block, and a third cooling step wherein ambient air is drawn through the material so as to remove remaining fumes, heat and moisture therefrom. The process of the present invention advantageously utilizes a foam formulation which includes an increased percentage of water for providing adequate foaming of the material while minimizing or obviating the need for including toxic auxiliary blowing agents in the formulation. In addition, the formulation may also have a lower TDI index as compared to formulations utilized in conventional cooling methods because TDI is condensed and recycled back into the foam. An apparatus especially configured and adapted for practicing the process of the present invention is also disclosed.
    • 一种用于快速冷却多孔泡沫材料以防止所述泡沫的氧化或自燃的方法。 该方法包括第一冷却步骤,其中冷却的环境空气被抽吸通过泡沫块,从而在排气之前从所述块排出冷却,除湿和除去烟雾;第二冷却步骤,其中将冷却的环境空气通过块进行进一步冷却, 块体中的升华物被冷凝并重新沉积在块内,以及第三冷却步骤,其中环境空气被抽吸通过材料,以便从中除去剩余的烟气,热量和水分。 本发明的方法有利地利用泡沫制剂,其包括增加百分比的水以提供材料的充分发泡,同时最小化或消除在制剂中包含毒性辅助发泡剂的需要。 此外,与常规冷却方法中使用的制剂相比,制剂也可以具有较低的TDI指数,因为TDI被冷凝并循环回到泡沫中。 还公开了一种特别配置和适于实施本发明的方法的装置。