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    • 2. 发明专利
    • Motor insulation inspection apparatus
    • 电机绝缘检查装置
    • JP2007121003A
    • 2007-05-17
    • JP2005310803
    • 2005-10-26
    • Toyota Motor Corpトヨタ自動車株式会社
    • AKAO NORIHIKO
    • G01R31/34G01R31/02
    • PROBLEM TO BE SOLVED: To provide a motor insulation inspection apparatus capable of accurately inspecting the insulation between coils and cases prior to being formed into motor assemblies. SOLUTION: The motor insulation inspection apparatus 100 is provided with coil cover electrodes 41 and 42 having a recession part of a shape in simulation of the outside shape of a coil end of a coil 1. The recession part is opposed to the coil end. Either the coil cover electrode 41 or the coil cover electrode 42 is connected to a current sensor 6. A coil end of a body to be inspected 10 is covered with the coil cover electrodes 41 and 42 at insulation inspection, and an electric power supply part 5 applies an inspection voltage to the coil 1. An insulation inspection part 7 detects insulation defects between the coil and the coil cover electrodes on the basis of signals from a current detection sensor 6 when the inspection voltage is applied. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种电动机绝缘检查装置,其能够在形成电动机组件之前精确地检查线圈和壳体之间的绝缘。 电动机绝缘检查装置100设置有线圈盖电极41和42,该线圈盖电极41和42具有模拟线圈1的线圈端部的外部形状的形状的凹陷部分。该凹陷部分与线圈 结束。 线圈盖电极41或线圈盖电极42都连接到电流传感器6.被检查体10的线圈端部被绝缘检查用线圈盖电极41和42覆盖,电源部分 5向线圈1施加检查电压。当施加检查电压时,绝缘检查部件7基于来自电流检测传感器6的信号,检测线圈和线圈盖电极之间的绝缘缺陷。 版权所有(C)2007,JPO&INPIT
    • 3. 发明专利
    • Inspection device and test method for rotary electric machine
    • 旋转电机检测装置及测试方法
    • JP2005214715A
    • 2005-08-11
    • JP2004019853
    • 2004-01-28
    • Toyota Motor Corpトヨタ自動車株式会社
    • AKAO NORIHIKO
    • G01R31/34H02K11/00H02K15/02
    • PROBLEM TO BE SOLVED: To provide an inspection device and a test method for a rotary electric machine capable of evading the fear of being unable to perform an insulation test under a high voltage since a heavy current flows in a stator coil, when a defect test of the stator is performed in a manufacturing process. SOLUTION: Since a dummy rotor 2 is inserted into the rotor insertion part of the stator 1 and magnetic flux paths are formed, when an insulation test of the stator coil is performed, the inductance and the time constant of the coil become larger. Since the rate of increase in the capacity of current flowing in the coil with respect to voltage application time can be made smaller as a result, it is possible to prevent the fear of becoming unable to perform a partial discharge test or the like, since the current value flowing in the coil exceeds a permissible current capacity of the stator coil and voltage to be applied to the coil can not be increased, when the voltage is made to increase up to a predetermined voltage value, when the test is performed or the like. COPYRIGHT: (C)2005,JPO&NCIPI
    • 解决的问题:为了提供一种能够避免由于大电流在定子线圈中流动而导致不能在高电压下进行绝缘测试的恐惧的旋转电机的检查装置和测试方法,当 在制造过程中进行定子的缺陷试验。 解决方案:由于将虚拟转子2插入到定子1的转子插入部分中并且形成磁通路径,所以当进行定子线圈的绝缘测试时,线圈的电感和时间常数变大 。 由于可以使线圈中流过的电流相对于电压施加时间的容量的增加率变小,因此可以防止不能进行局部放电试验等,因为 在线圈中流动的电流值超过定子线圈的允许电流容量,并且当施加电压达到预定电压值时,当执行测试等时,不能增加施加到线圈的电压 。 版权所有(C)2005,JPO&NCIPI
    • 5. 发明专利
    • Terminal module for rotary electric machine, and rotary electric machine
    • 旋转电机终端模块和旋转电机
    • JP2011120477A
    • 2011-06-16
    • JP2011067618
    • 2011-03-25
    • Toyota Motor Corpトヨタ自動車株式会社
    • SASAKI KEIGOTO YASUMASAAKAO NORIHIKO
    • H02K3/38H02K3/04H02K3/50
    • Y02T10/641
    • PROBLEM TO BE SOLVED: To provide a terminal module for a rotary electric machine which allows manufacturing cost reduction and mass production of the rotary electric machine, and also to provide the rotary electric machine equipped with the terminal module. SOLUTION: The terminal module 1 for the rotary electric machine is mounted on an end face in an axial direction of a stator 10 of the rotary electric machine. The terminal module 1 includes: a ring-shaped rail 100 having grooves 100A to 100D extending in a circumferential direction; bus bars 11 to 13, 21 to 23, 31 to 34, 41 fitted in the grooves 100A to 100D; and a connector 130 having terminals 130U, 130V, 130W which connect the bus bars 11 to 13, 21 to 23, 31 to 34, 41 with external wiring. The connector 130 has positioning holes 131 for positioning a mold form of a mold resin portion 120, the mold form being used for molding the rail 100. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种旋转电机的端子模块,其允许旋转电机的制造成本降低和批量生产,并且还提供配备有端子模块的旋转电机。 解决方案:旋转电机的端子模块1安装在旋转电机的定子10的轴向的端面上。 端子模块1包括:具有沿周向延伸的槽100A至100D的环形轨道100; 汇流条11至13,21至23,31至34,41装配在槽100A至100D中; 以及具有将总线11至13,21至23,31至34,41与外部布线连接的端子130U,130V,130W的连接器130。 连接器130具有用于定位模制树脂部分120的模具形状的定位孔131,模具形状用于模制轨道100.版权所有(C)2011,JPO&INPIT
    • 6. 发明专利
    • Cooling structure for stator
    • 定子冷却结构
    • JP2008312324A
    • 2008-12-25
    • JP2007156636
    • 2007-06-13
    • Toyota Motor Corpトヨタ自動車株式会社
    • AKAO NORIHIKO
    • H02K9/19
    • Y02T10/641
    • PROBLEM TO BE SOLVED: To provide a cooling structure for a stator exhibiting excellent cooling performance.
      SOLUTION: The cooling structure for the stator includes the stator 31 including a coil end part 50E, U-phase bus bar 51, V-phase bus bar 52, and W-phase bus bar 53 which are pulled out of the coil end part 50E and extends to the radial outside of the stator 31, and a mold section 130 which integrally covers the U-phase bus bar 51, the V-phase bus bar 52 and the W-phase bus bar 53. In the mold section 130, a through hole 60 is formed so as to pass between the U-phase bus bar 51 and the V-phase bus bar 52.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供具有优异冷却性能的定子的冷却结构。 解决方案:定子的冷却结构包括定子31,该定子31包括从线圈拉出的线圈端部50E,U相母线51,V相母线52和W相母线53 端部50E延伸到定子31的径向外侧,以及一体地覆盖U相母线51,V相母线52和W相母线53的模具部130。 如图130所示,通孔60形成为在U相母线51和V相母线52之间通过。版权所有(C)2009,JPO&INPIT
    • 8. 发明专利
    • System and method for inspecting coil
    • 用于检查线圈的系统和方法
    • JP2007192624A
    • 2007-08-02
    • JP2006009943
    • 2006-01-18
    • Toyota Motor Corpトヨタ自動車株式会社
    • AKAO NORIHIKOSUGIURA HIROHARU
    • G01R31/06G01R27/02G01R31/12G01R31/34
    • PROBLEM TO BE SOLVED: To provide a system and method for inspecting a coil that allows inspection by a large current and has high manufacturing efficiency. SOLUTION: The system 100 includes caulking tools 21 and 22, a resistance measuring instrument 31, and a data processing computer 5. The caulking tools 21 and 22 are parts assembled to a machine caulking device 2, and has a function of caulking a coil end and a function as an electrode. The coil inspecting device 100 caulks the coil end with the caulking tools 21 and 22, and then measures the electric resistance between the caulking tools 21 and 22 in the caulking state. The caulking state is determined based on the electric resistance. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种用于检查线圈的系统和方法,该线圈允许大电流检测并具有高制造效率。 解决方案:系统100包括铆接工具21和22,电阻测量仪31和数据处理计算机5.铆接工具21和22是组装到机器铆接装置2上的部件,并且具有填缝功能 线圈端和作为电极的功能。 线圈检查装置100用铆接工具21,22将线圈端部铆接,然后以铆接状态测量铆接工具21,22之间的电阻。 基于电阻来确定铆接状态。 版权所有(C)2007,JPO&INPIT
    • 9. 发明专利
    • Method of joining segment coil edge
    • 连接线圈边缘的方法
    • JP2006304507A
    • 2006-11-02
    • JP2005123570
    • 2005-04-21
    • Toyota Motor Corpトヨタ自動車株式会社
    • ASANO MITSUTOSHIYAMADA YOSHINORITOMITA MASAAKIAKAO NORIHIKONAKAMURA MASAYUKI
    • H02K15/04H02K15/085
    • PROBLEM TO BE SOLVED: To provide a jointing method of a segment coil edge capable of reducing time for joining the segment coil edges together, and reducing the height of a coil end.
      SOLUTION: A conductive adhesive 45 is applied to the edge side of a pair of segment coils 11, 11 to be joined and the respective end faces of innermost and outermost segment coils 11o, 11i. A resin plate 30, where a connecting section conductor 31 is buried and a wedge-like projection 32 is formed, is arranged so that a junction section 12 in the connecting section conductor 31 coincides with the respective edges of the outermost and innermost segment coils 11o, 11i. The resin plate 30 is pressurized by prescribed applied pressure for a predetermined time to cure the conductive adhesive 45, and the segment coil edge is joined.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种能够缩短将线圈边缘连接在一起的时间的线圈边缘的连接方法,并且降低线圈端的高度。 解决方案:将导电粘合剂45施加到要连接的一对线圈11,11的边缘侧和最内部和最外侧线圈11o,11i的相应端面。 埋设连接部导体31和形成有楔形突起32的树脂板30被布置成使得连接部导体31中的接合部12与最外侧和最内侧的线圈11o的各个边缘重合 ,11i。 树脂板30通过规定的施加压力加压预定时间以固化导电粘合剂45,并且段线圈边缘被接合。 版权所有(C)2007,JPO&INPIT