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1. 发明专利

JP2011213834A Thermoplastic resin material and resin product 审中-公开
标题翻译：热塑性树脂材料和树脂产品
公开(公告)号：JP2011213834A
公开(公告)日：2011-10-27
申请号：JP2010082405
申请日：2010-03-31
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , IWASAKI YOJI , ITO HIDEKI , SEKI SHIGEO , HASHIMOTO KOZO
IPC分类号： C08L23/10 , C08L9/00 , C08L23/08 , C08L23/16 , C08L51/04 , C08L53/00 , C08L71/12
摘要： PROBLEM TO BE SOLVED: To provide a polypropylene thermoplastic resin material which improves impact resistance without reducing heat resistance.SOLUTION: The thermoplastic resin material includes: a PP (polypropylene); a PPE (polyphenylene ether); an SEBS (styrene-ethylene-butylene-styrene block copolymer) having a styrene content of 50 to 80 mass%; and a core-shell type rubber which has a shell which consists of acrylic. The thermoplastic resin material has a sea-island structure in which the PP is a sea phase, and the PPE is an island phase. The SP value of the core-shell type rubber is closer to the PPE than the PP. Thus, a large number of core-shell type rubbers are unevenly distributed in the island phase, as compared with the sea phase.
摘要翻译：要解决的问题：提供一种在不降低耐热性的情况下提高耐冲击性的聚丙烯热塑性树脂材料。溶解性：热塑性树脂材料包括：PP（聚丙烯）; PPE（聚苯醚）; 苯乙烯含量为50〜80质量％的SEBS（苯乙烯 - 乙烯 - 丁烯 - 苯乙烯嵌段共聚物）以及具有由丙烯酸酯构成的壳的核 - 壳型橡胶。热塑性树脂材料具有海岛结构，其中PP是海相，PPE是岛相。核 - 壳型橡胶的SP值比PP更接近PPE。因此，与海相相比，大量核 - 壳型橡胶在岛相中不均匀分布。

2. 发明专利

JP2008238760A Resin laminate and its manufacturing method 审中-公开
标题翻译：树脂层压板及其制造方法
公开(公告)号：JP2008238760A
公开(公告)日：2008-10-09
申请号：JP2007086388
申请日：2007-03-29
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , SHICHIDA HIROAKI , MIWA HAJIME
IPC分类号： B32B27/40 , B29C39/12 , B29K75/00 , B29K105/20 , B29L9/00 , B32B5/18 , B32B27/32 , C08G18/62 , C08G101/00
摘要： PROBLEM TO BE SOLVED: To provide a resin laminate capable of ensuring the sufficient adhesiveness of an olefinic resin layer and a formed urethane resin layer even if surface treatment is not performed, and its manufacturing method.
SOLUTION: The resin laminate is manufactured by setting olefinic resin layers 21 and 23 in a mold to heat the mold and molding a foamed urethane resin layer 22 by injecting a mixture of polyurethane material components, which is composed of a modified polyolefin resin (A) obtained by modifying a polyolefin resin with at least a compound selected from unsaturated carboxylic acids, etc. so that the modification quantity of the polyolefin resin is 0.1-below 50 mass%, a polyol compound (B) with a viscosity of 1,000-below 10,000 mPa s and a polyol compound (C) and characterized in that the mass ratio [(B+C)/A] of the sum total amount of the polyol compound and the polyisocyanate compound and the modified polyolefin resin is 95/5-65/35, in the mold.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供即使没有进行表面处理也能够确保烯烃树脂层和形成的聚氨酯树脂层的充分粘着性的树脂层压体及其制造方法。解决方案：通过将烯烃树脂层21和23在模具中设置以加热模具并通过注入由改性聚烯烃树脂构成的聚氨酯材料组分的混合物来模塑发泡聚氨酯树脂层22来制造树脂层压体（A），使至少使用选自不饱和羧酸等的化合物改性聚烯烃树脂而得到的聚烯烃树脂的改性量为0.1质量％以下，粘度为1,000以下的多元醇化合物（B） - 低于10,000mPa·s和多元醇化合物（C），其特征在于多元醇化合物和多异氰酸酯化合物和改性聚烯烃树脂的总和的质量比为[（B + C）/ A]为95/5 -65/35，在模具中。版权所有（C）2009，JPO＆INPIT

3. 发明专利

JP2005153232A Manufacturing method for injection-molded product 审中-公开
标题翻译：注塑制品的制造方法
公开(公告)号：JP2005153232A
公开(公告)日：2005-06-16
申请号：JP2003392760
申请日：2003-11-21
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： YAMADA TATSUO , MIZUNO KATSUTOSHI , UENO TATSUHIRO
IPC分类号： B60K37/00 , B29C45/17 , B29C45/37 , B29L31/58 , B60R21/20 , B60R21/2165
摘要： PROBLEM TO BE SOLVED: To provide a manufacturing method for an injection-molded product capable of eliminating gloss irregularity easy to occure on the surface of a linear thin-walled part (also including a dotted line-like one) without almost accompanying an increase in the number of manufacturing processes.
SOLUTION: This manufacturing method for the injection-molded product is suitable for manufacturing a car trim product equipped with a lid body part for ejecting an air bag such as an instrument panel or the like for a car. The injection-molded product is formed into a substantially single-layered constitution molded from an air bag hard resin material and has an embossed surface on its surface side and the linear thin-walled part such as a tear line TL or the like due to weight reduction from the back side of the injection-molded product. The embossed surface is shaped by a mold surface and the linear thin-walled part is formed by a thin-walled part forming projection to mold/demold the injection molded product. Thereafter, swelling treatment due to the coating with an organic solvent is applied to the surface side including the linear thin-walled part of the injection molded product to make the gloss irregularity caused in the linear thin-walled part inconspicuous.
COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：提供一种能够消除线性薄壁部分（也包括虚线状的部分）的表面上容易发生的光泽不均匀性的注射成型产品的制造方法，而几乎不伴随制造工艺数量的增加。解决方案：该注射成型产品的制造方法适用于制造具有用于排出汽车用仪表板等气囊的盖体部的汽车装饰品。注塑产品形成为由气囊硬质树脂材料成型的基本单层结构，并且其表面具有压花表面，并且由于重量而具有诸如撕裂线TL等的线状薄壁部分从注塑产品的背面减少。压花表面由模具表面成形，线状薄壁部分由薄壁部分形成突起形成，以模制/脱模注模产品。此后，由于用有机溶剂进行的涂布而进行的溶胀处理被施加到包含注塑产品的线状薄壁部分的表面侧，使得在线性薄壁部分引起的光泽不均匀性不显着。版权所有（C）2005，JPO＆NCIPI

4. 发明专利

JP2008238761A Polyurethane material and its manufacturing method 审中-公开
标题翻译：聚氨酯材料及其制造方法
公开(公告)号：JP2008238761A
公开(公告)日：2008-10-09
申请号：JP2007086389
申请日：2007-03-29
申请人： Nippon Paper Chemicals Co Ltd , Toyoda Gosei Co Ltd , 日本製紙ケミカル株式会社 , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , SHICHIDA HIROAKI , MIWA HAJIME , FUJINO KENICHI , YADA MINORU
IPC分类号： B32B27/40 , B32B5/18 , B32B27/32 , C08G18/62
摘要： PROBLEM TO BE SOLVED: To provide a polyurethane material capable of ensuring the adhesiveness with an olefinic resin not subjected to surface treatment, and its manufacturing method.
SOLUTION: The components of the polyurethane material being the constituent material of a foamed urethane resin 20 are composed of a modified polyolefin resin (A), which is obtained by modifying a polyolefin resin with at least a compound selected from an unsaturated carboxylic acid, etc. and characterized in that the modification quantity of the polyolefin resin is 0.1-below 50 mass% with respect to the amount of the polyolefin resin, a polyol compound (B) such as polyether polyol or the like of which the viscosity is 1,000-below 10,000 mPa s and a polyisocyanate compound (C), and the mass ratio [(B+C)/A] of the sum total amount of the polyol compound and the polyisocyanate compound and the modified polyolefin resin is 95/5-65/35.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种能够确保与不进行表面处理的烯烃树脂的粘合性的聚氨酯材料及其制造方法。解决方案：作为泡沫聚氨酯树脂20的构成材料的聚氨酯材料的组分由改性聚烯烃树脂（A）组成，该改性聚烯烃树脂通过用至少一种选自不饱和羧酸的化合物改性聚烯烃树脂酸等，其特征在于聚烯烃树脂的改性量相对于聚烯烃树脂的量为0.1质量％以下，多元醇化合物（B）如聚醚多元醇等，粘度为 1,000〜10,000mPa s以下的多异氰酸酯化合物（C），多元醇化合物和多异氰酸酯化合物与改性聚烯烃树脂的总量的质量比[（B + C）/ A]为95 / 65/35。版权所有（C）2009，JPO＆INPIT

5. 发明专利

JP2010105385A Decorative sheet and decorative molding 审中-公开
标题翻译：装饰板和装饰成型
公开(公告)号：JP2010105385A
公开(公告)日：2010-05-13
申请号：JP2009154599
申请日：2009-06-30
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , ITO TATSURO , IDO NAOYASU , HAGIYAMA TOSHIYUKI
IPC分类号： B32B27/00 , B29C45/14 , B32B27/30 , B32B27/36 , B32B27/40
CPC分类号： B32B27/08 , B29C45/14811 , B29C2045/14237 , B29K2633/08 , B29K2713/00 , B29K2715/006 , B29K2995/002 , B29K2995/0026 , B29K2995/0087 , B32B3/04 , B32B3/28 , B32B3/30 , B32B5/022 , B32B5/22 , B32B5/26 , B32B7/12 , B32B21/06 , B32B21/08 , B32B21/10 , B32B21/14 , B32B25/08 , B32B25/14 , B32B27/10 , B32B27/12 , B32B27/302 , B32B27/304 , B32B27/308 , B32B27/32 , B32B27/36 , B32B27/365 , B32B27/40 , B32B29/02 , B32B2260/028 , B32B2260/046 , B32B2262/0253 , B32B2262/0276 , B32B2262/04 , B32B2262/106 , B32B2270/00 , B32B2307/306 , B32B2307/4026 , B32B2307/412 , B32B2307/536 , B32B2307/546 , B32B2307/584 , B32B2451/00 , B32B2605/003 , Y10T428/24884
摘要： PROBLEM TO BE SOLVED: To provide a decorative sheet capable of manufacturing a decorative molding of excellent designability even when applied to the decorative molding requiring deep drawing, and the decorative molding using the decorative sheet. SOLUTION: This decorative sheet 1 is used by forming a curved part and then by integrating it with a base material resin by injection molding. The decorative sheet 1 is laminated integrally a base material-side adhesive layer 11, a porous decorative sheet 13, a protection layer side adhesive layer 15, and a surface protection layer 16 in this order from a reverse face side 19. The protection layer side adhesive layer 15 is prepared by curing a moisture-curing type transparent polyurethane adhesive. The surface protection layer 16 contains a polymethyl methacylate, a composite resin of a polycarbonate and a ploybutylene terephthalate, or a composite resin of a polycarbonate and a ployethylene terephthalate, as a main component, and has 90-130°C of glass transition temperature. The decorative molding is prepared by the curved part in the decorative sheet 1 and by injection-molding the base material resin in the reverse face side 19. COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供即使在需要深冲的装饰成型和装饰板的装饰性成型中也能够制造具有优异设计性的装饰性成型品的装饰板。解决方案：该装饰片1通过形成弯曲部分，然后通过注射成型与基材树脂一体化而使用。装饰片1从反面侧19依次层叠基材侧粘合剂层11，多孔装饰片13，保护层侧粘合剂层15和表面保护层16.保护层侧通过固化湿固化型透明聚氨酯粘合剂来制备粘合剂层15。表面保护层16含有聚甲基丙烯酸甲酯，聚碳酸酯和对苯二甲酸丁二醇酯的复合树脂，或聚碳酸酯和对苯二甲酸亚乙酯的复合树脂作为主要成分，并具有90-130℃的玻璃化转变温度。装饰性模制品通过装饰片材1中的弯曲部分并通过在背面侧19中注射成型基材树脂来制备。版权所有（C）2010，JPO＆INPIT

6. 发明专利

JP2007253367A Soft pad, product with soft pad, and method for producing them 审中-公开
标题翻译：软垫，软垫产品及其生产方法
公开(公告)号：JP2007253367A
公开(公告)日：2007-10-04
申请号：JP2006077848
申请日：2006-03-20
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , SHICHIDA HIROAKI , MIWA HAJIME
IPC分类号： B29C39/10 , B29K23/00 , B29K75/00 , B29K105/04 , B29L31/58 , B32B5/18 , B32B27/32 , B32B27/40
摘要： PROBLEM TO BE SOLVED: To provide a soft pad which can secure adhesion properties between a skin of TPO and a cushioning sponge layer of a PU foamed material even when it is not subjected to surface treatment and reduce material costs, processing costs, and labor because of a high yield of the TPO material of the skin and a product with the soft pad.
SOLUTION: The product with the soft pad 20 is made of a laminate. In the laminate, a substrate 21, the cushioning sponge layer 23 molded from the PU foamed material added with 8-25 mass% of a polyester polyol having 10-40 ester groups and 2-4C alkyl groups in the side chains which is arranged on the substrate 21, an olefin resin having a crystallization temperature of 110-120°C which is a hard segment on the cushioning sponge layer 23, and the skin 22 molded from the TPO which contains rubber of a soft segment as a main component and is added with 8-30 mass% of maleic anhydride-modified PP are bonded directly without using an adhesive.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供一种软垫，即使在不进行表面处理并且降低材料成本，加工成本的情况下，也能够确保TPO的皮肤与PU发泡体的缓冲海绵层之间的粘合性，并且由于皮肤的TPO材料的高产量和具有软垫的产品而劳动。解决方案：具有软垫20的产品由层压制成。在层压体中，基材21由PU发泡体成型的缓冲海绵层23，在侧链中添加8-25质量％的具有10-40个酯基和2-4个C烷基的聚酯多元醇，基材21，作为缓冲海绵层23上的硬链段的结晶化温度为110-120℃的烯烃树脂和由含有软链段橡胶作为主要成分的TPO模塑的表皮22，加入8-30质量％的马来酸酐改性PP直接粘合而不使用粘合剂。版权所有（C）2008，JPO＆INPIT

7. 发明专利

JP2006088542A Method for producing molding 审中-公开
标题翻译：生产模具的方法
公开(公告)号：JP2006088542A
公开(公告)日：2006-04-06
申请号：JP2004277507
申请日：2004-09-24
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： UENO TATSUHIRO , MUKAI HIROSHI , SHIGENO KAZUMICHI , UENO KOICHI , SHICHIDA HIROAKI , MIZUNO KATSUTOSHI
IPC分类号： B29C45/17 , B29C45/26 , B29L9/00
CPC分类号： B29C45/0025 , B29C2045/0032
摘要： PROBLEM TO BE SOLVED: To provide a method for producing a molding which can improve productivity as well as a yield.
SOLUTION: In a process for molding the skin of an instrument panel as the molding, a skin molding material 36 having a fluidity in a spiral flow of 20-70 cm is injected under the same injection pressure from a first gate 34 and a second gate 35 into a skin molding cavity 33 formed by a skin molding fixed mold 31 and a skin molding movable mold 32 to mold the skin. In this process, a contact part 32b as a leakage suppressing part for suppressing the leakage of the skin molding material 36 from the cavity 33 is set up. In the fixed mold 31, the first and second gates 34 and 35 are arranged so that the first gate 34 is closer to the contact part 32b than the second gate 35. When the skin molding material 36 is injected, the injection from the second gate 35 precedes that from the first gate 34.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：待解决的问题：提供一种能够提高生产率和产率的模制品的制造方法。解决方案：在用于模制作为模制件的仪表板的表皮的工艺中，在相同的注射压力下从第一浇口34注入具有20-70cm的螺旋流动的流动性的表皮模制材料36，由皮肤成型固定模31形成的皮肤模制腔33的第二浇口35和用于模制皮肤的皮肤模制活动模32。在这个过程中，建立了一个用于抑制外壳模制材料36从空腔33泄露的泄漏抑制部分的接触部分32b。在固定模具31中，第一和第二门34和35被布置成使得第一栅极34比第二栅极35更靠近接触部分32b。当注入表皮成型材料36时，从第二栅极在第一门34之前。35.版权所有（C）2006年，JPO＆NCIPI

8. 发明专利

JP2005272783A Natural fiber-reinforced polyester material 审中-公开
标题翻译：天然纤维增强聚酯材料
公开(公告)号：JP2005272783A
公开(公告)日：2005-10-06
申请号：JP2004092288
申请日：2004-03-26
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , HORIBA YUKIHIKO
IPC分类号： C08L67/00 , C08K3/34 , C08L101/16
摘要： PROBLEM TO BE SOLVED: To provide a natural fiber-reinforced polyester material with excellent mold releasability, heat resistance and stiffness.
SOLUTION: The natural fiber-reinforced polyester material contains an aliphatic polyester and pulp, and further contains a layered silicate. The natural fiber-reinforced polyester material is composed of 100 pts.wt. of the aliphatic polyester and 10-50 pts.wt. of the pulp and 1-10 pts.wt. of the layered silicate. The aliphatic polyester is preferably a polylactic acid and/or a polybutylene succinate. The natural fiber-reinforced polyester material preferably contains 5-30 pts.wt. of an elastomer to 100 pts.wt. of the aliphatic polyester.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：提供具有优异的脱模性，耐热性和刚度的天然纤维增强聚酯材料。解决方案：天然纤维增强聚酯材料含有脂肪族聚酯和纸浆，并且还含有层状硅酸盐。天然纤维增强聚酯材料由100重量份的脂肪族聚酯和10-50重量份的纸浆和1-10重量份的层状硅酸盐。脂肪族聚酯优选为聚乳酸和/或聚丁二酸丁二醇酯。天然纤维增强聚酯材料优选含有5-30重量份的弹性体至100重量份的脂肪族聚酯。版权所有（C）2006，JPO＆NCIPI

9. 发明专利

JP2005144702A Molded product manufacturing method 有权
标题翻译：模制产品制造方法
公开(公告)号：JP2005144702A
公开(公告)日：2005-06-09
申请号：JP2003381530
申请日：2003-11-11
申请人： Toyoda Gosei Co Ltd , 豊田合成株式会社
发明人： ITO TATSURO , MIZUNO KATSUTOSHI
IPC分类号： B29C45/78 , B29K79/00
摘要： PROBLEM TO BE SOLVED: To provide a molded product manufacturing method capable of obtaining a molded product having high heat resistance and high strength and capable of demolding the same without damaging the dimensional precision and appearance quality of the molded product.
SOLUTION: After a molten resin based on polylactic acid is injected in a cavity, an annealing process for heating the molten resin for a predetermined time while holding the temperature of the cavity to 90-130°C is performed. Thereafter, a takeout process for lowering the surface temperature of the cavity to the below glass transition temperature of polylactic acid to take out the resin molded product comprising the a polylactic acid resin from the cavity is performed.
COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：提供一种能够获得具有高耐热性和高强度并且能够使其脱模而不损害模制产品的尺寸精度和外观质量的模制产品的模制产品制造方法。解决方案：将在将聚乳酸的熔融树脂注射到空腔中之后，进行用于将熔融树脂加热预定时间并将空腔的温度保持在90-130℃的退火处理。此后，进行将空腔的表面温度降低到聚乳酸的低于玻璃化转变温度以从腔体中取出包含聚乳酸树脂的树脂成形体的取出工序。版权所有（C）2005，JPO＆NCIPI

10. 发明专利

JP2004188323A Automotive part and production method for the same 审中-公开
公开(公告)号：JP2004188323A
公开(公告)日：2004-07-08
申请号：JP2002359791
申请日：2002-12-11
申请人： Toyoda Gosei Co Ltd , Toyota Motor Corp , トヨタ自動車株式会社 , 豊田合成株式会社
发明人： MIZUNO KATSUTOSHI , HORIBA YUKIHIKO , MIYASHITA MIDORI
IPC分类号： B01J20/22 , B01J20/30
摘要： PROBLEM TO BE SOLVED: To provide an automotive part which can maintain adsorption and decomposition effects of organic volatile aldehyde compounds for a long duration and a production method therefor.
SOLUTION: The production method is for producing the automotive part comprising a treatment solution production step, an impregnation step, and an evaporation and dry step. The treatment solution production step is carried out by mixing a specified amino acid 32 which can adsorb and decompose organic volatile aldehyde compounds and a porous carrier 31 in a solvent in which the specified amino acid can be dissolved to obtain a treatment solution containing an adsorption and decomposition agent 3 comprising the porous carrier 31 and the specified amino acid 32 deposited on the carrier. The impregnation step is carried out by impregnating, with the treating solvent, a porous surface layer 21 comprising entangled fibers 23 in a substrate having the porous surface layer 21. The evaporation and dry step is carried out by removing the solvent of the treatment solution impregnated in the porous surface layer 21 by evaporation and drying to keep the adsorption and decomposition agent 3 in the fiber spaces 24 formed among the fibers 23 in the porous surface layer 21 of the substrate.
COPYRIGHT: (C)2004,JPO&NCIPI

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