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1. 发明专利

JP2006198796A Method and apparatus for calculating molding condition of injection molding machine and molding condition calculating program 有权
标题翻译：计算注塑机成型条件和成型条件计算方法和装置
公开(公告)号：JP2006198796A
公开(公告)日：2006-08-03
申请号：JP2005010325
申请日：2005-01-18
申请人： Toray Eng Co Ltd , Toyota Motor Corp , トヨタ自動車株式会社 , 東レエンジニアリング株式会社
发明人： TAKAHARA TADAYOSHI , OKADA YUJI
IPC分类号： B29C45/76
摘要： PROBLEM TO BE SOLVED: To calculate a molding condition from the beginning of injection molding operation.
SOLUTION: In a step SP3, the setting of a boundary condition is performed and, in a step SP4, the calculation of pressure is performed. In a step SP5, it is judged whether the time change (reference pressure history) Pa(t) of the target value of the physical quantity at the arbitrary position in a cavity is equal to an analyzing value Pa*(t) and, when the time change Pa(t) of the target value of the physical quantity at the arbitrary position in the cavity is judged to be not equal to the analyzing value Pa*(t), in a step SP6, the boundary condition is automatically corrected and the processing of the step SP4 is again performed.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：从注射成型操作开始计算成型条件。解决方案：在步骤SP3中，执行边界条件的设置，并且在步骤SP4中，执行压力的计算。在步骤SP5中，判断空腔中任意位置的物理量的目标值的时间变化（基准压力历史）Pa（t）是否等于分析值Pa *（t），并且当在步骤SP6中，在空洞中的任意位置处的物理量的目标值的时间变化Pa（t）被判断为不等于分析值Pa *（t），边界条件被自动校正，并且再次执行步骤SP4的处理。版权所有（C）2006，JPO＆NCIPI

2. 发明专利

JP2007039744A Rotary degassing device 审中-公开
标题翻译：旋转脱水装置
公开(公告)号：JP2007039744A
公开(公告)日：2007-02-15
申请号：JP2005225508
申请日：2005-08-03
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： OKADA YUJI
IPC分类号： C22B21/06 , B22D1/00 , C22B9/05
摘要： PROBLEM TO BE SOLVED: To provide a rotary gassing device which suppresses occurrence of a vortex flow in the face of molten metal, and prevents deterioration in the cleanliness of the molten metal, and remarkably contributes to the cleanliness of the molten metal.
SOLUTION: In the rotary degassing device where a hollow rotary rod 3 whose tip is provided with a rotor 2 is dipped into a molten metal M in a holding furnace 1, inert gas is blown into the molten metal M from the rotor 2 through the hollow inside of the rotary rod 3, the blown gas is cracked by the rotation of the rotor 2 and is floated up as fine bubbles G, and the gas in the molten metal M is captured into the bubbles G so as to perform degassing, in the vicinity of the surface of the molten metal M, porous rectification blocks 14 are radially installed in a state a part thereof is projected from the molten metal surface, the molten metal in the vicinity of the molten metal surface is made to go in and out to/from the holes of the rectification blocks 14, the occurrence of a vortex flow in the molten metal surface is suppressed by a wave dissipating operation owing to the holes, and also, oxide produced by the oxidation of the molten metal in the holes is captured, and the contamination of the molten metal caused by the oxide is prevented.
COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供一种抑制熔融金属表面的涡流的产生的旋转放气装置，防止熔融金属的清洁度的劣化，显着地有助于熔融金属的清洁。解决方案：在旋转脱气装置中，其顶端设置有转子2的中空旋转杆3被浸入保持炉1中的熔融金属M中，惰性气体从转子2吹入熔融金属M 通过旋转杆3的中空内部，吹出的气体由于转子2的旋转而被破裂，并且被浮起为微小气泡G，并且熔融金属M中的气体被捕获到气泡G中以进行脱气在熔融金属M的表面附近，多孔整流块14的一部分从熔融金属表面突出的状态被径向安装，熔融金属表面附近的熔融金属进入并且从整流块14的孔出来，通过由于空穴而产生的波浪耗散操作来抑制熔融金属表面中的涡流的发生，并且通过在熔融金属表面中的熔融金属的氧化产生的氧化物孔被捕获，并且污染物防止由氧化物引起的熔融金属的引入。版权所有（C）2007，JPO＆INPIT

3. 发明专利

JP2004162140A Al-Mg ALLOY FOR DIE CASTING AND METHOD FOR MANUFACTURING DIE-CAST PRODUCT MADE FROM Al-Mg ALLOY 审中-公开
公开(公告)号：JP2004162140A
公开(公告)日：2004-06-10
申请号：JP2002331111
申请日：2002-11-14
申请人： Toyota Central Res & Dev Lab Inc , Toyota Motor Corp , トヨタ自動車株式会社 , 株式会社豊田中央研究所
发明人： OKADA YUJI , SHIMIZU YOSHIHIRO
IPC分类号： B22D17/00 , B22D17/32 , B22D27/04 , C22C21/06
摘要： PROBLEM TO BE SOLVED: To provide an Al-Mg alloy for die casting causing little solidification cracking and giving high quality of conformance, and to provide a method for manufacturing the Al-Mg alloy for providing a die-cast product having little solidification cracking and high quality of conformance.
SOLUTION: The Al-Mg alloy comprises 0.3 mass% or less Si, 2 to 5% Mg, 0.3 to 2% Mn and the balance Al with unavoidable impurities, while a content of either element of Zn, Na, Sr or Ca is controlled to respectively less than 1.0%, less than 100 ppm, less than 100 ppm or less than 50 ppm. The method for manufacturing the die-cast product made of the Al-Mg alloy is characterized by controlling of the time in cooling the Al-Mg alloy from 550°C to a predetermined temperature into a predetermined time or shorter.
COPYRIGHT: (C)2004,JPO

4. 发明专利

JP2011067837A Water-based releasing agent for die casting, and method of manufacturing die cast product using the same 审中-公开
标题翻译：用于铸造的水基释放剂及其制造方法
公开(公告)号：JP2011067837A
公开(公告)日：2011-04-07
申请号：JP2009220690
申请日：2009-09-25
申请人： Nicca Chemical Co Ltd , Toyota Motor Corp , トヨタ自動車株式会社 , 日華化学株式会社
发明人： IWASA MASAMITSU , IKEHATA KAZUHIKO , OKADA YUJI
IPC分类号： B22D17/20 , B22C3/00
摘要： PROBLEM TO BE SOLVED: To provide a water-based releasing agent for die casting capable of suppressing the consumption of the releasing agent for water die casting extremely little compared with conventional die casting releasing agents, capable of sufficiently controlling the generation of Leidenfrost phenomenon while setting the cooling width of a die to be in a moderate range, and capable of achieving an excellent mold releasability.
SOLUTION: The water-based releasing agent for die casting contains 1-50 mass% of a release component, 5-50 mass% of a water-soluble compound whose boiling point is 150°C or more, and 1-90 mass% of water, based on 100 mass% of the water-based releasing agent for die casting.
COPYRIGHT: (C)2011,JPO&INPIT
摘要翻译：要解决的问题：为了提供能够充分控制莱顿霜的产生的与常规的压铸脱模剂相比，能够抑制水压铸造用脱模剂的消耗的压铸用水性防粘剂同时将模具的冷却宽度设定在适度范围内，并且能够实现优异的脱模性。解决方案：压铸用水性防粘剂含有1-50质量％的脱模组分，5-50质量％的沸点为150℃以上的水溶性化合物和1-90 基于100质量％的用于压铸的水性脱模剂的水的质量％。版权所有（C）2011，JPO＆INPIT

5. 发明专利

JP2009248151A Release agent for die-casting die, method for producing release agent for die-casting die, and die-casting molding method 审中-公开
标题翻译：脱模剂，脱模剂脱模剂的制造方法以及脱模铸造方法
公开(公告)号：JP2009248151A
公开(公告)日：2009-10-29
申请号：JP2008100354
申请日：2008-04-08
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： OKADA YUJI
IPC分类号： B22C3/00 , B22D17/20
摘要： PROBLEM TO BE SOLVED: To provide a release agent for a die-casting die with a simple constitution, which can be easily managed, can be uniformly applied to a die-casting die, does not remain and deposit on a die-casting die, and can mold a satisfactory die-casting product, and to provide a method for producing a release agent or a die-casting die.
SOLUTION: Starch as a binder is added to water of 0.1 to 3.0 wt.% to the whole, and stirring is performed at a stirring temperature of 10 to 40°C at a stirring rate of 100 to 500 rpm for ≥1 min. Thereafter, release agent grains with a grain size of 1 to 10 μm are added by 5 to 20 wt.% to the whole of the release agent R. Further, stirring is performed for ≥1 min, its viscosity is regulated to 10 to 500 mPa/s, and further, its pH is regulated to 6 to 8, so as to produce a release agent R. The release agent R is uniformly spread over the surfaces of die-casting dies 1, 2 from a spray nozzle 3 per shot.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：待解决的问题：为了提供具有简单结构的压铸模具的脱模剂，可以容易地管理，可以均匀地施加到压铸模具，不会残留并沉积在模具上，并且可以模制出令人满意的压铸产品，并提供一种脱模剂或压铸模具的制造方法。＆lt; P＆gt;解决方案：将作为粘合剂的淀粉加入到总量为0.1至3.0重量％的水中，并在10至40℃的搅拌温度下以100至500rpm的搅拌速度搅拌≥1 分钟此后，将粒径为1〜10μm的脱模剂颗粒添加至整个脱模剂R 5〜20重量％。此外，搅拌进行≥1分钟，其粘度调节为10〜500 mPa / s，进一步将其pH调节至6〜8，制成脱模剂R.脱模剂R均匀地分散在压铸模1,2的表面，每喷射喷嘴3 。版权所有（C）2010，JPO＆INPIT

6. 发明专利

JP2005111478A Mechanism and method for measuring humidity in casting process 有权
标题翻译：用于测量铸造工艺中的湿度的机理和方法
公开(公告)号：JP2005111478A
公开(公告)日：2005-04-28
申请号：JP2003344555
申请日：2003-10-02
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： OKADA YUJI
IPC分类号： B22D2/00 , B22C9/00 , B22D17/14 , B22D17/32
摘要： PROBLEM TO BE SOLVED: To perform quality control of a molding by measuring humidity in a cavity before and after injecting molten metal in a die-casting apparatus, since it is known that, in cast-forming using the die-casting apparatus, the conditions in a die of the die-casting apparatus greatly affect the physical properties of the molding and particularly the humidity in the die affects elongation characteristics etc. of the molding.
SOLUTION: In a structure wherein air in the cavity formed in the die of the die-casting apparatus is discharged with a vacuum pump, a path communicating from the cavity to a discharge valve is formed, and a humidity sensor path communicating to a humidity sensor is connected to the path to the discharge valve. The path to the discharge valve and the humidity sensor path are disposed in parallel, and the humidity sensor is arranged on the downstream side of a chill-vent, which is a cooling means, in the humidity sensor path.
COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：为了通过在压铸设备中注入熔融金属之前和之后测量空腔中的湿度来进行模制品的质量控制，因为已知在使用压铸设备的铸造压铸装置的模具中的条件极大地影响模制品的物理特性，特别是模具中的湿度影响模制品的伸长特性等。解决方案：在形成于压铸装置的模具中的空腔中的空气用真空泵排出的结构中，形成从空腔连通到排出阀的路径，以及与湿度传感器连接到排放阀的路径。排出阀和湿度传感器路径的路径平行配置，湿度传感器配置在湿度传感器路径上作为冷却单元的冷却器的下游侧。版权所有（C）2005，JPO＆NCIPI

7. 发明专利

JP2004141893A Die-casting metallic mold 审中-公开
标题翻译： DIE铸造金属模具
公开(公告)号：JP2004141893A
公开(公告)日：2004-05-20
申请号：JP2002306989
申请日：2002-10-22
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： OKADA YUJI , AWANO YOJI
IPC分类号： B22D17/22 , B22C9/06 , B22C9/08 , B22D17/20 , B22D17/30
摘要： PROBLEM TO BE SOLVED: To provide a die-casting metallic mold by which solidified pieces heaped in front of a sleeve is more surely prevented from invading a cavity from a runner when a plunger advances in a die-casting metallic mold. SOLUTION: The die-casting metallic mold contains a fixed mold 10 having a first mold face 11, a mobile mold 20 which has a second mold face 21 and partitions the runner 27 and the cavity 28 in collaboration with the fixed mold at the time of approaching, a sleeve 14 which is attached to the fixed mold and is opened in the first mold face below the cavity and a plunger 16 which is inserted in the sleeve and which pushes out and charges molten metal into the cavity via the runner. A recessed part 25 which is recessed in a molten metal pushing out direction so as to catch the solidified piece 31 is formed at a prescribed position on the second mold face 21. COPYRIGHT: (C)2004,JPO
摘要翻译：要解决的问题：提供一种压铸金属模具，当柱塞在压铸金属模具中前进时，可以更可靠地防止在套筒前面堆积的固化块从浇道侵入腔中的压铸金属模具。解决方案：压铸金属模具包括具有第一模具面11的固定模具10，具有第二模具面21的活动模具20，并且与固定模具协作地分隔浇道27和模腔28 接近的时间，连接到固定模具并且在空腔下面的第一模具面中打开的套筒14和插入套筒中的推杆16，其推动并且通过转轮将熔融金属装入空腔中。在第二模具面21上的规定位置处形成有凹入熔融金属推出方向以便卡住凝固件31的凹部25.（C）2004，JPO

8. 发明专利

JP2006102763A Seal structure for injection mechanism in die casting machine 审中-公开
标题翻译：注塑机械密封结构
公开(公告)号：JP2006102763A
公开(公告)日：2006-04-20
申请号：JP2004290849
申请日：2004-10-01
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： OKADA YUJI
IPC分类号： B22D17/20 , B22D17/02
摘要： PROBLEM TO BE SOLVED: To improve the degree of vacuum in a cavity in a die and the wear resistance of a seal ring by using a new seal structure.
SOLUTION: Seal structure for injection mechanism in a die casting machine is provided for sealing a gap between an injection sleeve 3 and an injection chip 1, and the seal structure is provided with the seal ring 2 fitted to the outer periphery of the injection chip 1 and a backup ring 4 fitted to the outer periphery of the injection chip 1 similarly to the seal ring and disposed behind the seal ring 2, wherein the seal ring 2 is constituted axially symmetrical with respect to a center line C-C connecting the center position in the backward and forward direction.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：通过使用新的密封结构来提高模具中的空腔中的真空度和密封环的耐磨性。解决方案：提供了一种用于密封注射套管3和注射片1之间的间隙的压铸机中的注射机构的密封结构，并且密封结构设置有密封环2，该密封环2安装在注射芯片1和支承环4，其与密封环类似地设置在注射芯片1的外周并且设置在密封环2的后面，其中，密封环2相对于连接中心线的中心线C轴向对称位置在向前和向前的方向。版权所有（C）2006，JPO＆NCIPI

9. 发明专利

JP2005059813A Suspension member and its manufacturing method 有权
标题翻译：悬挂会员及其制造方法
公开(公告)号：JP2005059813A
公开(公告)日：2005-03-10
申请号：JP2003296351
申请日：2003-08-20
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： OKADA YUJI
IPC分类号： B62D25/20 , B22D17/22 , B62D21/00
摘要： PROBLEM TO BE SOLVED: To increase the productivity of a suspension member and secure necessary elongation or strength for necessary portions. SOLUTION: The wall thicknesses of portions A1, A2, and A3 requiring elongation against impact are reduced, and formed at a rather high temperature. Further, the wall thickness of a portion such as a suspension arm mounting part 6a which requires a high strength is increased, and formed at a rather low temperature. Since the necessary elongation against impact is secured by reducing the wall thicknesses of the portions A1, A2, and A3, a heat treatment can be eliminated. Also, since the portions A1, A2, and A3 reduced in wall thickness are formed at a rather high temperature, the occurrence of molten metal flow defect in casting can be suppressed. On the other hand, since the wall thickness of the portion such as the suspension arm mounting part 6a which requires a high strength is increased and formed at the low temperature, the cooling of the molten metal at the portion can be promoted while securing the necessary strength to sufficiently provide a productivity increasing effect in a die casting method. COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：为了提高悬挂构件的生产率并确保所需部分的必要的伸长率或强度。解决方案：要求伸长抗冲击的部分A1，A2和A3的壁厚减小，并在相当高的温度下形成。此外，需要高强度的诸如悬架臂安装部分6a的部分的壁厚增加并且在相当低的温度下形成。由于通过减小部分A1，A2和A3的壁厚来确保必要的抗冲击伸长率，所以可以消除热处理。此外，由于在相当高的温度下形成壁厚减小的部分A1，A2和A3，因此能够抑制铸造中的熔融金属流动缺陷的发生。另一方面，由于要求高强度的悬架臂安装部6a等部分的壁厚在低温下增大而形成，所以能够在确保必要的状态的同时促进该部分的熔融金属的冷却强度以在压铸方法中充分提供增加生产率的效果。版权所有（C）2005，JPO＆NCIPI

10. 发明专利

JP2004269971A Aluminum alloy for casting, casting made of aluminum alloy and its production method 有权
公开(公告)号：JP2004269971A
公开(公告)日：2004-09-30
申请号：JP2003063074
申请日：2003-03-10
申请人： Toyota Central Res & Dev Lab Inc , Toyota Motor Corp , トヨタ自動車株式会社 , 株式会社豊田中央研究所
发明人： HORIE TOSHIO , KAWAHARA HIROSHI , SHIMIZU YOSHIHIRO , AOI ICHIRO , SUGIMOTO YOSHIHIKO , OKADA YUJI , YAMASHITA MINORU
IPC分类号： B22D18/02 , B22D17/00 , C22C1/02 , C22C21/00 , C22C21/06
摘要： PROBLEM TO BE SOLVED: To provide a high-strength high-ductility aluminum alloy for casting which is excellent in castability.
SOLUTION: The high-strength high-ductility aluminum alloy for casting is excellent in castability and comprises, against 100% total mass, 2-6% Mg, 0.3-1.2% Mn, 0.5-1.1% in total of at least one chosen from Fe, Ni and Co, 0.01-0.5% in total of at least one chosen from Ti, Zr, V, Cr and B, 0.01-0.5% Sb and the balance being Al and unavoidable impurities. The addition of Sb improves mobility among a solid phase and a residual liquid phase, enhances supply of the residual liquid phase to cracking parts and therefore prevents cracks in a casting.
COPYRIGHT: (C)2004,JPO&NCIPI

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