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    • 1. 发明专利
    • Cushion body for vehicle seat
    • 车身座椅用座椅
    • JP2005237483A
    • 2005-09-08
    • JP2004048523
    • 2004-02-24
    • Tokai Kogyo Co LtdToyota Boshoku Corpトヨタ紡織株式会社東海興業株式会社
    • KOBAYASHI TETSUYAMURATA YOSHIYUKITAKAGI DAISUKE
    • B60N2/90A47C27/15B60N2/44
    • PROBLEM TO BE SOLVED: To provide a cushion body for a vehicle seat capable of sufficiently exhibiting fitting feeling according to a foamed body constituting a surface layer part and properly exhibiting holding feeling according to a foamed body constituting center parts.
      SOLUTION: The cushion body 1 has a first center part 11 for receiving load from the vicinity of the upper part of thoracic vertebrae of a sitter, a second center part 12 for receiving load from the vicinity of the lower part of the thoracic vertebrae of the sitter, and a third center part 13 for receiving load from the vicinity of the lumbar vertebrae of the sitter, and the surface layer part 15 is arranged on the surface 111 of the first center part 11. The surface 151 of the surface layer part projects above the surfaces 121, 131 of the second and third center parts 12, 13. The surface layer part 15 is formed of a foamed urethane with a smaller rebound resiliency and greater hysteresis loss and rebound time than those of a foamed urethane constituting the first to third center parts 11 to 13.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 解决的问题:提供一种能够根据构成表面层部分的发泡体充分发挥装配感的车座用缓冲体,并且根据构成中心部的泡沫体适当地呈现保持感。 解决方案:缓冲体1具有第一中心部分11,用于从保持器的胸椎上部附近接收负载,第二中心部分12用于从胸部的下部附近接收负载 保持器的椎骨,以及用于从保持器的腰椎附近接受负荷的第三中心部分13,并且表面层部分15布置在第一中心部分11的表面111上。表面的表面151 层部分突出在第二和第三中心部分12,13的表面121,131之上。表面层部分15由发泡氨基甲酸酯形成,其具有比发泡氨基甲酸酯构成的回弹弹性更小,滞后损失和回弹时间更大 第一至第三中心部分11至13.版权所有(C)2005,JPO&NCIPI
    • 3. 发明专利
    • Method of manufacturing vehicle seat
    • 制造车辆座椅的方法
    • JP2014193231A
    • 2014-10-09
    • JP2013070919
    • 2013-03-29
    • Toyota Boshoku Corpトヨタ紡織株式会社
    • ARATA TOMOMIMURATA YOSHIYUKI
    • B68G7/06
    • B29C44/1233B60N2/5875B60N2/7017
    • PROBLEM TO BE SOLVED: To enable a rear surface material to be arranged in a necessary portion when a seat pad structure in which a seat pad and the rear surface material are formed integrally is manufactured.SOLUTION: A method of manufacturing a vehicle seat having a seat pad structure including a seat pad 4 and a rear surface material 5 is provided. The seat pad 4 and the rear surface material 5 are formed integrally in a molding tool 10 constituted by a plurality of split bodies. The seat pad 4 and the rear surface material 5 are formed integrally in a state in which the rear surface material 5 is arranged so as to stride over at least a part of a parting line PL formed by lapping one of the split bodies over another.
    • 要解决的问题:制造一种座垫和后表面材料一体形成的座垫结构时,必须将后表面材料布置在一起。本发明提供一种制造具有 提供包括座垫4和后表面材料5的座垫结构。 座垫4和后表面材料5一体地形成在由多个分割体构成的成型工具10中。 座垫4和后表面材料5一体地形成在后表面材料5配置的状态下,跨越通过将其中一个分割体研磨而形成的分型线PL的至少一部分。
    • 5. 发明专利
    • Seat pad for vehicle and its manufacturing method
    • 车用座垫及其制造方法
    • JP2007106240A
    • 2007-04-26
    • JP2005298767
    • 2005-10-13
    • Toyota Boshoku Corpトヨタ紡織株式会社
    • MURATA YOSHIYUKI
    • B60N2/90B29C39/10B29K75/00B29K105/04B29L31/58B68G7/06
    • PROBLEM TO BE SOLVED: To suitably provide a seating sensor in a seat pad integrally formed by foaming a polyurethane material on a film layer formed by a polyurethane elastomer material.
      SOLUTION: This seat pad is made by laminating different kinds of polyurethane resin. The seat pad has the first film layer 10 formed by the polyurethane elastomer material and mold foam 30 in which the polyurethane foam material is foamed and formed and is integrally adhered on the formed first film layer 10. The sheet-like seating sensor S for detecting seating of an occupant is arranged in a laminated state between the first film layer 10 and the mold foam 30.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:在通过由聚氨酯弹性体材料形成的膜层上发泡聚氨酯材料而整体形成的座垫中适当地提供座位传感器。

      解决方案:该座垫通过层压不同种类的聚氨酯树脂制成。 座垫具有由聚氨酯弹性体材料和模泡沫30形成的第一膜层10,其中聚氨酯泡沫材料发泡并形成,并且整体地粘附在形成的第一膜层10上。用于检测的片状座位传感器S 在第一薄膜层10和模具泡沫30之间以层叠的状态布置乘客的座位。版权所有(C)2007,JPO&INPIT

    • 6. 发明专利
    • Method for manufacturing foamed laminate and manufacturing device using this method
    • 使用该方法制造泡沫层压板和制造装置的方法
    • JP2005088428A
    • 2005-04-07
    • JP2003326252
    • 2003-09-18
    • Toyota Boshoku Corpトヨタ紡織株式会社
    • MURATA YOSHIYUKIKURAHASHI TAKASHI
    • B29C39/26B29C39/10B29K75/00B29K105/04B29L31/58
    • PROBLEM TO BE SOLVED: To provide a method for manufacturing a foamed laminate integrated with a skin by restraining the impregnation of the skin with a foaming resin material and the residing of a gas between the skin and the foaming resin material.
      SOLUTION: This method comprises a skin material arrangement process which arranges a skin material 6 along an upper molding surface 13a of a molding tool 11 for molding the foaming resin material 3; a material supply process which supplies the foaming resin material 3 in such a way that it does not come into contact with the skin material 6; and a decompression process which decompresses the interior of a cavity 16 at any point of time before the completion of filling the cavity 16 of the molding tool 11 with the foaming resin material 3. In performing the method, it is possible to restrain the impregnation of the skin material 6 with the foaming resin material 3 and promote the inflation of the foaming resin material 3 by reducing a gas pressure which resists the inflation of the foaming resin material 3. Consequently, the foamed laminate with a successfully packed foaming resin material 3 and the restrained deterioration of an appearance and touch feeling due to the impregnation of the skin material 6 with the foaming resin material 3, can be manufactured.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:提供一种通过抑制用发泡树脂材料浸渍皮肤和在皮肤和发泡树脂材料之间留下气体来制造与皮肤一体化的发泡层压体的方法。 解决方案:该方法包括一种表皮材料布置方法,其沿着模制工具11的上模制表面13a布置表皮材料6以模制发泡树脂材料3; 供给发泡树脂3的材料供给工序,使其不与皮肤材料6接触; 以及在完成用发泡树脂材料3填充模制工具11的模腔16之前的任何时间点对空腔16的内部进行减压的减压工艺。在执行该方法时,可以抑制浸渍 具有发泡树脂材料3的表皮材料6,并且通过降低阻止发泡树脂材料3膨胀的气体压力来促进发泡树脂材料3的膨胀。因此,具有成功填充发泡树脂材料3的发泡层压体和 可以制造由于用发泡树脂材料3浸渍表皮材料6而引起的外观和触感的抑制劣化。 版权所有(C)2005,JPO&NCIPI
    • 7. 发明专利
    • Vehicle seat
    • 车辆座椅
    • JP2014193689A
    • 2014-10-09
    • JP2013070913
    • 2013-03-29
    • Toyota Boshoku Corpトヨタ紡織株式会社
    • ARATA TOMOMIMURATA YOSHIYUKI
    • B60N2/90A47C7/62
    • B60N2/002B60N2/7017G01L1/205
    • PROBLEM TO BE SOLVED: To allow a seating sensor to function normally even if a pad material for forming a seat pad is provided below the seating sensor.SOLUTION: In a vehicle seat in which a seating sensor structure 54 including a pressure-sensitive portion used for detecting pressure is provided within a seat pad 3 by integrated expansion molding, the seating sensor structure 54 is configured so that at least the pressure-sensitive portion, a second plate member 7, and a first plate member 6 are stacked in this order in a view from a seating surface side. The first plate member 6 is higher in rigidity than the seat pad 3, and the second plate member 7 is lower in rigidity than the first plate member 6.
    • 要解决的问题:即使在座椅传感器下方设置用于形成座垫的衬垫材料,也可以使座椅传感器正常工作。解决方案:在车辆座椅中,使用包括压敏部分的座椅传感器结构54 为了检测压力,通过一体式的膨胀成型在座垫3内设置,座椅传感器结构54构成为使得至少压敏部分,第二板状部件7和第一板状部件6依次堆叠在 从座位侧观看。 第一板构件6的刚性高于座垫3,第二板构件7的刚性低于第一板构件6。
    • 9. 发明专利
    • Molding apparatus
    • 成型设备
    • JP2014166708A
    • 2014-09-11
    • JP2013039313
    • 2013-02-28
    • Toyota Boshoku Corpトヨタ紡織株式会社
    • MURATA YOSHIYUKIHAYASHIDA TETSUOMATSUSHITA SHOTA
    • B29C33/46B29C45/43
    • PROBLEM TO BE SOLVED: To carry out smooth form removal of an undercut-shaped molding.SOLUTION: In a molding apparatus 20, molding surfaces (FS2, FS3) have concave interference parts (IF1, IF2) which are arranged in the downstream of a molding 6P in the form removal direction and directed toward the inside of one mold, and relative motion of the molding 6P in the form removal direction is regulated by the interference of the interference parts (IF1, IF2) with parts of the molding (11a, 12a) molded in the interference part (IF1, IF2). In the interference parts (IF1, IF2), there are provided blowout parts (31a, 33a) capable of blowing out a gas toward the molding 6P.
    • 要解决的问题:进行凹槽形模制品的平滑去除。解决方案:在模制装置20中,模制表面(FS2,FS3)具有凹形干涉部分(IF1,IF2),其布置在 在形状移除方向上成型6P并且指向一个模具的内部,并且模制件6P在形式移除方向上的相对运动由干涉部分(IF1,IF2)与模制件的一部分(11a, 12a)模制在干涉部分(IF1,IF2)中。 在干涉部分(IF1,IF2)中,设有能够朝向模制品6P吹出气体的吹出部分(31a,33a)。