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    • 4. 发明专利
    • Method for manufacturing rare earth magnet
    • 制造稀土磁铁的方法
    • JP2013145832A
    • 2013-07-25
    • JP2012006165
    • 2012-01-16
    • Toyota Motor Corpトヨタ自動車株式会社
    • MIYAMOTO NORITAKAHAGA KAZUAKISHOJI TETSUYAOMURA SHINYAICHIKIZAKI DAISUKEMANABE AKIRANAGASHIMA SHINYA
    • H01F41/02C22C28/00C22C33/02C22C38/00H01F1/057H01F1/08
    • PROBLEM TO BE SOLVED: To provide a method for manufacturing a rare earth magnet, capable of manufacturing a rare earth magnet excellent in squareness and high in maximum energy product.SOLUTION: A method for manufacturing a rare earth magnet includes: a first step of obtaining selected magnetic powder Q by removing magnetic powder having a particle size of less than 50 μm among magnetic powder comprising a main phase of an RE-T-B system (RE represents at least one of Nd, Pr and Y, and T represents Fe or one obtained by substituting a part of Fe with Co) and a grain boundary phase around the main phase, mixing modified alloy powder T comprising an RE-M alloy (M represents a transition metal element or a typical metal element, and RE may comprise RE1-RE2 where RE1 and RE2 represent at least one of Nd, Pr and Y) having a melting point of 700°C or below with the selected magnetic powder Q, and performing hot press working to manufacture a compact S; and a second step of subjecting the compact S to a hot plasticity processing to manufacture a rare earth magnet C.
    • 要解决的问题:提供一种制造稀土磁铁的方法,该方法能够制造出具有优异的矩形性和最高能量产品的稀土磁体。解决方案:一种制造稀土磁体的方法包括:第一步骤: 通过除去包含RE-TB体系的主相的磁性粉末(RE表示Nd,Pr和Y中的至少一种),并且T表示Fe或获得的一种的磁性粉末,除去粒径小于50μm的磁性粉末的选定的磁性粉末Q 通过用Co的一部分替代Fe和在主相周围的晶界相,混合包含RE-M合金的改性合金粉末T(M表示过渡金属元素或典型的金属元素,RE可以包括RE1-RE2 其中RE1和RE2代表Nd,Pr和Y中的至少一种),所选择的磁性粉末Q具有700℃或更低的熔点,并进行热压加工以制造压块S; 以及对压坯S进行热塑性加工以制造稀土磁体C的第二步骤。
    • 5. 发明专利
    • Method of producing anisotropic permanent magnet
    • 生产各向异性永磁体的方法
    • JP2012138507A
    • 2012-07-19
    • JP2010290783
    • 2010-12-27
    • Toyota Motor Corpトヨタ自動車株式会社
    • YAMASHITA OSAMUSHOJI TETSUYANAITO HIDEJINAKAYAMA SHUICHIICHIKIZAKI DAISUKEOMURA SHINYAKOBUCHI MASARU
    • H01F41/02
    • PROBLEM TO BE SOLVED: To provide a method of producing an anisotropic permanent magnet of nanocrystal in which the coercive force and the remanent magnetic flux density are controlled according to the parts.SOLUTION: In the method of producing an anisotropic permanent magnet by upsetting processing of a nanocrystal magnet material, the upsetting processing is performed by setting the friction coefficient of a die for the upsetting processing and the nanocrystal magnet material relatively high in the low distortion introduction scheduled part of the nanocrystal magnet material, and setting the friction coefficient relatively low in the high distortion introduction scheduled part of the nanocrystal magnet material. Desirably, the relatively high friction coefficient is 0.4 or more, and the relatively low friction coefficient is 0.1 or less.
    • 解决的问题:提供一种制造根据这些部分来控制矫顽力和剩余磁通密度的纳米晶体的各向异性永久磁铁的制造方法。 解决方案:在通过纳米晶磁体材料的镦锻加工制造各向异性永久磁铁的方法中,通过将镦锻加工用模具和纳米晶体磁铁材料的摩擦系数设定得较低,进行镦锻加工 在纳米晶磁体材料的高畸变引入调度部分中,调整部分纳米晶磁体材料的畸变引入,并设定相对较低的摩擦系数。 理想地,相对高的摩擦系数为0.4以上,摩擦系数相对较低为0.1以下。 版权所有(C)2012,JPO&INPIT
    • 6. 发明专利
    • Method of producing anisotropic rare-earth magnet
    • 生产各向异性稀土磁铁的方法
    • JP2012023197A
    • 2012-02-02
    • JP2010159763
    • 2010-07-14
    • Toyota Motor Corpトヨタ自動車株式会社
    • SHOJI TETSUYASAKUMA NORITSUGUKISHIMOTO HIDESHIYANO MASAOKATO AKIRA
    • H01F41/02B22F3/00B22F3/14B22F3/24C22C33/02C22C38/00H01F1/053H01F1/08
    • PROBLEM TO BE SOLVED: To produce an anisotropic rare-earth magnet that retains high magnetic coercive force and has remnant magnetization improved, by using, as a starting material, a rapidly cooled thin piece, adding a nano-crystal structure, and enhancing anisotropy.SOLUTION: The method of producing an anisotropic rare-earth magnet includes: a process for rapidly cooling a melt having an anisotropic rare-earth magnet composition represented by the following compositional formula: RvFewCoxByMz where R is one or more types of rare-earth elements, M is at least either one of Ga, Zn, Si, Al, Nb, Zr, Ni, Cu, Cr, Hf, Mo, P, C, Mg and V, 13≤v≤20, w=100-v-x-y-z, 0≤x≤30, 4≤y≤20, 0≤z≤3, and forming a rapidly cooled thin piece having a structure composed of nano-crystal; a process for sintering the rapidly cooled thin piece under pressure and making the piece into a sintered compact having a structure composed of nano-crystal; and a process for applying hot processing to the sintered compact for the purpose of enhancing anisotropy.
    • 要解决的问题为了制备保持高磁矫顽力并具有改善磁化强度的各向异性稀土类磁铁,通过使用快速冷却的薄片,添加纳米晶体结构作为起始材料,以及 增强各向异性。 解决方案:各向异性稀土类磁体的制造方法包括:快速冷却由以下组成式表示的各向异性稀土类磁铁组合物的熔融物的方法:RvFewCoxByMz其中R是一种或多种稀有金属稀土类磁体, M,Ga,Zn,Si,Al,Nb,Zr,Ni,Cu,Cr,Hf,Mo,P,C,Mg和V中的至少一种,13≤v≤20,w = vxyz,0≤x≤30,4≤y≤20,0≤z≤3,形成由纳米晶体构成的结构的快速冷却的薄片; 在高压下烧结快速冷却的薄片并将其制成具有由纳米晶体构成的结构的烧结体的方法; 以及为了提高各向异性而对烧结体进行热处理的方法。 版权所有(C)2012,JPO&INPIT
    • 7. 发明专利
    • Method of producing nanocomposite magnet
    • 生产纳米复合磁体的方法
    • JP2011159733A
    • 2011-08-18
    • JP2010019074
    • 2010-01-29
    • Toyota Motor Corpトヨタ自動車株式会社
    • YANO MASAOSAKUMA NORITSUGUSHOJI TETSUYA
    • H01F41/02H01F1/08
    • H01F41/0213B82Y25/00H01F1/0577H01F1/0579H01F1/15333H01F41/0266
    • PROBLEM TO BE SOLVED: To provide a method of producing a nanocomposite magnet composed of fine crystal grains that has a high coercive force without requiring crystallization heat treatment or high-temperature sintering. SOLUTION: A material is sintered that comprises a foil which is fabricated by quenching and solidifying a molten alloy that has a nanocomposite magnet composition and has a polycrystalline phase composed of a hard magnetic phase with an average crystal grain diameter of 10 to 200 nm and a soft magnetic phase with an average crystal grain diameter of 1 to 100 nm, and a low melting point phase which is formed on a surface of the foil and has a melting point lower than that of the polycrystalline phase. Preferably, the quenching and solification are carried out by a single-roll method, and the low melting point phase is formed on a surface of the foil on the opposite side from a surface which comes into contact with a single roll. COPYRIGHT: (C)2011,JPO&INPIT
    • 解决的问题:提供一种制造由具有高矫顽力的微细晶粒构成的纳米复合磁体的方法,而不需要结晶热处理或高温烧结。 解决方案:一种材料被烧结,其包括通过淬火和凝固具有纳米复合磁体组成的熔融合金制成的箔,并且具有由平均晶粒直径为10至200的硬磁相组成的多晶相 nm,平均结晶粒径为1〜100nm的软磁性相,以及形成在箔的表面上且熔点低于多晶相的熔点以下的低熔点相。 优选地,通过单辊方法进行淬火和溶解,并且在与单辊接触的表面的相对侧的箔的表面上形成低熔点相。 版权所有(C)2011,JPO&INPIT
    • 9. 发明专利
    • Method for producing nanoparticle of hard magnetic alloy, and method for producing nanocomposite magnet
    • 用于生产硬磁合金纳米颗粒的方法和用于生产纳米复合材料磁铁的方法
    • JP2007039794A
    • 2007-02-15
    • JP2006175526
    • 2006-06-26
    • Toyota Motor Corpトヨタ自動車株式会社
    • NAKAMURA NAOKISHOJI TETSUYA
    • B22F1/00C22C33/02C22C38/00C23C14/14H01F1/053H01F41/02
    • PROBLEM TO BE SOLVED: To provide a method for producing the nanoparticles of a hard magnetic material, and to provide a method for producing a nanocomposite magnet by compounding the nanoparticles of the hard magnetic material obtained thereby and soft magnetic nanoparticles. SOLUTION: The method for producing the nanoparticles of a hard magnetic alloy is characterized in that, to the nanoparticles of an alloy precursor having a composition in which one or more components among the constituting components in a hard magnetic alloy are deficient, the deficient components are imparted, so as to be the nanoparticles of the hard magnetic alloy. In the method for producing a nanocomposite magnet, the nanoparticles of a hard magnetic alloy and the nanoparticles of a soft magnetic metal or alloy are uniformly mixed, so as to be a nanocomposite magnet. The method for producing a nanocomposite magnet comprises: a step where, using the method for producing the nanoparticles of a hard magnetic alloy, the nanoparticles of a hard magnetic alloy are produced; and a step where the nanoparticles of a hard magnetic alloy and the nanoparticles of a soft magnetic metal or alloy are mixed, and the mixture is compacted, and is sintered, so as to be a nanocomposite magnet. COPYRIGHT: (C)2007,JPO&INPIT
    • 解决问题的方法:提供一种制备硬磁性材料的纳米颗粒的方法,提供一种通过将由此获得的硬磁性材料的纳米颗粒与软磁性纳米颗粒复合而制备纳米复合磁体的方法。 解决方案:制备硬磁合金纳米颗粒的方法的特征在于,对于具有硬质合金中构成组分中的一种或多种组分的组成的合金前体的纳米颗粒不足, 赋予不足的组分,以便成为硬磁合金的纳米颗粒。 在纳米复合磁体的制造方法中,将硬磁性合金的纳米颗粒和软磁性金属或合金的纳米粒子均匀混合,成为纳米复合磁体。 纳米复合磁体的制造方法包括:使用硬磁性合金的纳米粒子的制造方法制造硬磁性合金的纳米粒子的工序; 并且将硬磁性合金的纳米颗粒和软磁性金属或合金的纳米颗粒混合,并将该混合物压实并烧结,从而成为纳米复合磁体的步骤。 版权所有(C)2007,JPO&INPIT