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    • 4. 发明专利
    • Production of sinter forged parts
    • 生产锻造部件
    • JPS61117203A
    • 1986-06-04
    • JP23718184
    • 1984-11-09
    • Toyota Central Res & Dev Lab IncToyota Motor Corp
    • TAKAHASHI KAZUHIKOIMAHASHI KUNIHIKOHAMAMOTO HIROSHIKONDO MIKIO
    • B22F3/02B22F3/17B22F3/24
    • PURPOSE: To produce sinter-forged parts having excellent mechanical properties by subjecting metallic powder consisting essentially of iron to compression molding and sintering, forging the resulted preform at a high temp. then heating and holding the forged parts for a prescribed period to and at an adequate temp. and cooling the parts.
      CONSTITUTION: The metallic powder consisting essentially of Fe and having the compsn. contg. 0.5W5.0wt% Cu, 0.3W0.8% C or graphite and unavoidable impurities and the balance Fe is subjected to compression molding and sintering to form the preform. The preform is then forged at a high temp. of about ≥1,000°C and under about 60W100kg/mm
      2 pressurizing force to form the sinter- forged parts. The sinter-forged parts are subjected to the reheating treatment by heating and holding the same for 50secW30min to and at 800W1,150°C, more preferably 900W1,000°C in a carburizable atmosphere or the atm. air and thereafter the parts are cooled at an average cooling rate of 2W5°C/sec in the temp. region down to at least the A
      3 transformation point. The sinter forged parts having the excellent mechanical properties of ≥75kg/mm
      2 tensile strength, ≥7% elongation and ≥30kg/mm
      2 fatigue limit are thus obtd.
      COPYRIGHT: (C)1986,JPO&Japio
    • 目的:通过使基本上由铁组成的金属粉末进行压缩成型和烧结来制造具有优异机械性能的烧结锻造部件,在高温下锻造所得到的预制件。 然后在足够的温度下将锻造的部件加热并保持规定的时间。 并冷却零件。 构成:金属粉末主要由Fe组成并具有组成。 对比 0.5-5.0wt%Cu,0.3-0.8%C或石墨和不可避免的杂质,余量为Fe进行压缩成型和烧结以形成预成型体。 然后将预成型件在高温下锻造。 约> 1000℃,约60-100kg / mm 2的加压力形成烧结锻造部件。 烧结锻造部件通过在可渗碳气氛或大气压下加热保持50秒-30分钟至800-1,150℃,更优选900-1,000℃进行再加热处理。 空气中,然后在温度下以2-5℃/秒的平均冷却速率冷却部件。 区域至少到A3转换点。 因此,具有优异的机械性能> = 75kg / mm 2的拉伸强度,> = 7%伸长率和> = 30kg / mm 2疲劳极限的烧结锻件。
    • 5. 发明专利
    • Method and apparatus for treating shredder dust
    • 用于处理砂浆的方法和装置
    • JP2003320360A
    • 2003-11-11
    • JP2002128610
    • 2002-04-30
    • Toyota Motor Corpトヨタ自動車株式会社
    • IMAHASHI KUNIHIKOTANAKA ATSUSHI
    • B09B3/00B03C1/00B03C1/02B07B4/02B07B9/00B09B5/00C10B53/00C10B53/07C10L3/06C10L3/10C22B1/00
    • Y02P20/143Y02W30/82
    • PROBLEM TO BE SOLVED: To provide a method for treating shredder dust, and an apparatus for the method. SOLUTION: The method includes a carbonization process 1 in which the shredder dust is carbonized in an anaerobic atmosphere to be separated into a pyrolytic gas and a residual material, a gas reforming process 2 for reforming the pyrolytic gas, a suspended powder recovery process 3 for recovering suspended powder existing in the pyrolytic gas after the reforming process, and a gas washing process 4 in which the pyrolytic gas after the suspended powder recovery process is gas-washed to obtain a pyrolytic gas recyclable as fuel. The residual material is separated into a magnetic material and a non-magnetic material by magnetic classification, the obtained magnetic material is sieved out to recover the powdered magnetic material, and the powdered magnetic material is reduced and crushed to obtain iron powder. The suspended powder is separated into a light material and a heavy material, and the obtained light material is magnetically classified to recover non-magnetic powder to obtain carbon powder. COPYRIGHT: (C)2004,JPO
    • 要解决的问题:提供一种粉碎粉尘的处理方法以及该方法的装置。 解决方案:该方法包括碳化处理1,其中粉碎粉尘在厌氧环境中碳化以分离成热解气体和残留物,用于重整热解气体的气体重整工艺2,悬浮粉末回收 用于回收重整过程后存在于热解气体中的悬浮粉末的方法3和气体洗涤方法4,其中将悬浮粉末回收过程后的热解气体进行气相洗涤以获得可再循环的热解气体作为燃料。 通过磁性分类将残留的材料分离成磁性材料和非磁性材料,将得到的磁性材料过筛以回收粉末状磁性材料,并将粉末状磁性材料还原并粉碎以获得铁粉。 将悬浮粉末分离成轻质材料和重质材料,将得到的轻质材料进行磁分级,以回收非磁性粉末,得到碳粉末。 版权所有(C)2004,JPO
    • 7. 发明专利
    • INTAKE VALVE FOR INTERNAL COMBUSTION ENGINE
    • JPH0763019A
    • 1995-03-07
    • JP21312593
    • 1993-08-27
    • TOYOTA MOTOR CORP
    • TSUZUKI TATSUYAIMAHASHI KUNIHIKO
    • F01L3/02
    • PURPOSE:To ensure good abrasion resistance and heat transmitting rate without using an iron material by footing the material of a shaft part and an umbrella part of a reinforced Al base MMC(metal matrix composite) by adding ceramic particle whose Al system or Mg system alloy is formed as a matrix, a whiskers, and a fiber respectively. CONSTITUTION:In the axial part and the umbrella part excepting a valve face, for example, SiCw fiber reinforced Al base MMC is used. A reinforced fiber may be formed of silicon carbide fiber and the like. A reinforcing member may be formed of particle such as SiC. A matrix metal may be formed of right alloy such as aluminum alloy or magnesium alloy. After the shaft part is formed by the material, the umbrella part is upset. The MMC applied to a valve face part is manufactured from a rapid cooling coagulum aluminum in which nitride or boride is dispersed by means of a powder method, and the MMC is inserted and mounted on a part corresponding to the face part in a casting type. It is thus possible to provided an intake valve having good abrasion resistance and heat transmitting performance without using an iron system material.
    • 10. 发明专利
    • MANUFACTURE OF HIGH FATIGUE STRENGTH ALUMINUM ALLOY CONNECTING ROD
    • JPH06155287A
    • 1994-06-03
    • JP31205392
    • 1992-11-20
    • TOYOTA MOTOR CORP
    • MAEDA CHIKATOSHIIMAHASHI KUNIHIKONISHIDA KOJI
    • B24B39/02C22F1/00C22F1/04F16C7/02
    • PURPOSE:To provide a manufacturing method for an aluminum alloy connecting rod in which the high residual compression stress distribution in the range from directly under to the deep part of the inner peripheral surface of a small edge hole can be obtained and the fatigue strength on the inner peripheral surface of the small edge hole can be improved. CONSTITUTION:The shaped body of the quenching-coagulated aluminium alloy powder is forged in a warm temperature region and applied with the molten body heat treatment (T6 processing). The composition is an Al-17% Si-6% Fe system. In the first roller working process, the first mandrel 34 is revolution-driven, pushing the first strong pressure roller 32 of a burnishing device 3 into the small edge hole 10 of a connecting rod 1, and each first strong pressure roller 32 is followingly revolved, and the inner peripheral surface 10a of the small edge hole 10 is strongly pressed by the large diameter part 32x of the roller surface 32a. Then, in the first roller working process, the second mandrel having a polygonal shaped section is revolved, and the inner peripheral surface 10a of the small edge hole 10 is tapped intermittently by the second strong pressure roller, and the intermittent peening action and the rolling action are applied.