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1. 发明专利

JP2004353729A Method of manufacturing elastic roller with shaft, and elastic roller with shaft 审中-公开
公开(公告)号：JP2004353729A
公开(公告)日：2004-12-16
申请号：JP2003150729
申请日：2003-05-28
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YABUSHITA SHUNICHI , YAMAMOTO HIROMASA , KUMIFUJI YUSUKE , OKIDO YOSHIYUKI
IPC分类号： F16C13/00
摘要： PROBLEM TO BE SOLVED: To manufacture an elastic roller with a shaft by smoothly inserting the shaft into a hollow part of a tube.
SOLUTION: An insertion guide is set at a shaft insertion side of the tube, the insertion guide is composed of spring steel having a conical cylindrical part formed continuously from a tip of a cylindrical part, the conical cylindrical part is expandably composed of a plurality of plate-shaped blades, an outer diameter of a tip of the conical cylindrical part is smaller than the hollow part of the tube, on the other hand, an inner diameter of the cylindrical part is larger than an outer diameter of the shaft, and an outer diameter of the cylindrical part is smaller than an outer diameter of the tube, the insertion guide is set on an insertion end face of the tube, a tip of the conical cylindrical part of the insertion guide is inserted into the hollow part of the tube by a desired dimension, the shaft is inserted into the insertion guide, and the plate-shaped blades of the conical cylindrical part are expanded and press-fitted into the hollow part of the tube.
COPYRIGHT: (C)2005,JPO&NCIPI

2. 发明专利

JP2014164118A Method for manufacturing conductive roller, conductive roller, and image forming apparatus 有权
标题翻译：制造导向滚子，导向滚子和图像形成装置的方法
公开(公告)号：JP2014164118A
公开(公告)日：2014-09-08
申请号：JP2013034969
申请日：2013-02-25
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YABUSHITA SHUNICHI , YAMAGUCHI TAKUYA , YAMAMOTO MASABUMI
IPC分类号： G03G15/00 , F16C13/00 , G03G15/02 , G03G15/08 , G03G15/16 , G03G21/10
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a conductive roller configured to prevent a foam cell diameter near an outer surface from being extremely reduced, to prevent image defect, and the conductive roller manufactured by the manufacturing method, and an image forming apparatus incorporating the conductive roller.SOLUTION: A manufacturing method includes a step of continuously extruding a rubber composition into a cylindrical shape from a nozzle 2 of a head of an extruder 3 under the condition of head pressure of 25 MPa or less, and continuously foaming and crosslinking the rubber composition which has passed through a microwave crosslinking apparatus 8 and a hot-air crosslinking apparatus 9 without being cut, to form cylindrical foam 5. A conductive roller includes the cylindrical foam manufactured through the above step. An image forming apparatus incorporates the conductive roller, as a charging roller, a developing roller, a transfer roller or the like.
摘要翻译：要解决的问题：提供一种制造导电辊的方法，所述导电辊被配置为防止外表面附近的泡沫单元直径极度减小，以防止图像缺陷，以及由制造方法制造的导电辊以及图像形成装置结合导电辊。制造方法包括以下步骤：在压头压力为25MPa以下的条件下从挤出机3的喷头2将橡胶组合物连续挤出成圆柱形，连续发泡，将通过微波交联装置8和热风交联装置9的橡胶组合物交联而不被切割，以形成圆柱形泡沫5.导电辊包括通过上述步骤制造的圆柱形泡沫。图像形成装置包括导电辊，充电辊，显影辊，转印辊等。

3. 发明专利

JP2004077917A Manufacturing method of conductive roller, and the conductive roller 审中-公开
标题翻译：导向滚子的制造方法和导向滚子
公开(公告)号：JP2004077917A
公开(公告)日：2004-03-11
申请号：JP2002239662
申请日：2002-08-20
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YABUSHITA SHUNICHI
IPC分类号： G03G15/00 , B29C65/48 , B29L31/32 , G03G15/02 , G03G15/08 , G03G15/16
摘要： PROBLEM TO BE SOLVED: To obtain a conductive roller capable of obtaining a good image, wherein a gap is not formed between a shaft and a foam layer arranged on the outer peripheral surface of the shaft, and tight adhesion is attained between them, and recesses are prevented from being formed on the roller surface. SOLUTION: As for the manufacturing method of the conductive roller 1 equipped with the shaft 2 and the cylindrical foam layer 3 formed on the outer peripheral surface 2a of the shaft 2, adhesive agent is applied on the outer peripheral surface 2a of the shaft 2 and/or the inner peripheral surface 3b of the foam layer 3, the shaft 2 is inserted into the hollow part of the foam layer 3, and then, by heating the shaft 2 and the foam layer 3 up to a temperature suitable to adhere with the adhesive agent without causing the deterioration of the foam layer 3 under the vacuum ambience having a vacuum of ≤ 50kPa, the thermal adhesion of the outer peripheral surface 2a of the shaft 2 and the inner peripheral surface 3b of the foam layer 3 is performed. COPYRIGHT: (C)2004,JPO
摘要翻译：要解决的问题为了获得能够获得良好图像的导电辊，其中在轴和布置在轴的外周表面上的泡沫层之间不形成间隙，并且在它们之间获得紧密粘合并且防止在辊表面上形成凹部。解决方案：对于配备有轴2和形成在轴2的外周面2a上的圆筒状泡沫层3的导电性辊1的制造方法，粘合剂被涂布在轴2的外周面2a上轴2和/或泡沫层3的内周面3b，将轴2插入泡沫层3的中空部分，然后通过将轴2和泡沫层3加热至适于在真空度≤50kPa的真空环境下粘附粘合剂而不引起发泡层3的劣化，轴2的外周面2a和泡沫层3的内周面3b的热粘合力为执行。版权所有（C）2004，JPO

4. 发明专利

JP2004264568A Elastic roll with shaft, and its manufacturing method 审中-公开
公开(公告)号：JP2004264568A
公开(公告)日：2004-09-24
申请号：JP2003054551
申请日：2003-02-28
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YABUSHITA SHUNICHI , MATSUSHITA HIROMI
IPC分类号： G03G15/00 , F16B4/00 , F16C13/00 , G03G15/02 , G03G15/16
摘要： PROBLEM TO BE SOLVED: To smoothly force-fit an elastic roll into a shaft.
SOLUTION: A round bar shaped shaft, which is force-fitted from an opening on one end into a hollow part in the elastic roll, which is a cross sectional annular shape, is protruding from both ends of the elastic roll. The inner diameter of the elastic roll before the force-fitting of the shaft is 60 to 95% of the diameter of the shaft. A tapered part is provided in an inserting edge periphery of the shaft to the hollow part of the elastic roll and the angle of the tapered part is from 15° to 40°. When the shaft is force-fitted into the hollow part of the elastic roll, the shafft is made in slide contact with the hollow part while extending the hollow part in the length of ≥ 0.5mm and ≤ 20mm on the larger diameter side of the tapered part.
COPYRIGHT: (C)2004,JPO&NCIPI

5. 发明专利

JP2003064251A Polymer composition for use in conductive roller and conductive roller using the same 有权
标题翻译：使用导电辊和导电辊的聚合物组合物
公开(公告)号：JP2003064251A
公开(公告)日：2003-03-05
申请号：JP2001252452
申请日：2001-08-23
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： HATTORI TAKAYUKI , MIZOGUCHI TETSURO , YABUSHITA SHUNICHI
IPC分类号： G03G15/02 , C08J3/22 , C08J5/00 , C08K3/22 , C08K5/405 , C08L71/03 , F16C13/00 , G03G15/00 , G03G15/08 , G03G15/16
摘要： PROBLEM TO BE SOLVED: To provide a conductive roller of high performance that has a low volume resistivity and controls permanent compressive strain low, and does not stain a photoconductor. SOLUTION: This polymer composition for use in a conductive roller comprises a rubber component that contains an epichlorohydrin rubber of ethylene oxide content of 55 mol% or more and 95 mol% or less as a main component, and a crosslinking agent that is a thiourea of 0.014 mol or more and 0.080 mol or less based on the rubber component as needed. This conductive roller has the permanent compressive strain of 15% or less when measured at 70 deg.C of the test temperature and for 22-24 hours of test period of time using the test method of permanent compressive strain of the vulcanized rubber described in JIS K6262 and has the volume resistivity of 10 [Ω.cm] or less when measured at an applied voltage of 1000 V using the test method of the volume resistivity described in JIS K6911.
摘要翻译：要解决的问题：提供具有低体积电阻率并且控制永久压缩应变低并且不污染光电导体的高性能的导电辊。解决方案：用于导电辊的该聚合物组合物包括含有环氧乙烷含量为55摩尔％以上且95摩尔％以下的表氯醇橡胶为主成分的橡胶成分，作为硫脲的交联剂 0.014摩尔以上且0.080摩尔以下，根据需要，基于橡胶成分。使用JIS中所述的硫化橡胶的永久压缩应变试验方法，在试验温度70℃，试验时间22-24小时，该导电性辊的永久压缩应变为15％以下 K6262，使用JIS K6911所述的体积电阻率的试验方法，在1000V的施加电压下测定体积电阻率为10 <7.5> [Ω·cm]以下。

6. 发明专利

JP2015033767A 導電性発泡ゴムローラの製造方法、導電性発泡ゴムローラ、および画像形成装置审中-公开
标题翻译：用于制造导电橡胶泡沫滚筒，导电橡胶滚轮和图像形成装置的方法
公开(公告)号：JP2015033767A
公开(公告)日：2015-02-19
申请号：JP2013164370
申请日：2013-08-07
申请人：住友ゴム工業株式会社 , Sumitomo Rubber Ind Ltd
发明人： YAMAGUCHI TAKUYA , YABUSHITA SHUNICHI , YAMAMOTO MASABUMI
IPC分类号： B29C47/02 , B29C47/92 , C08J9/10 , G03G15/00
CPC分类号： B29C47/0023 , B29C35/10 , B29C47/0004 , B29C47/0042 , B29C47/8805 , B29C47/881 , B29C47/92 , B29C2035/0855 , B29C2947/92114 , B29C2947/92609 , B29K2019/00 , B29L2023/00 , B29L2023/22 , B29L2031/772
摘要：【課題】発泡後の筒状体の内部に異常発泡による割れが内在しないため、その後の研磨工程で剥離や窪みを生じることがない導電性発泡ゴムローラを製造しうる製造方法、かかる製造方法によって製造された導電性発泡ゴムローラ、および当該導電性発泡ゴムローラを組み込んだ画像形成装置を提供する。【解決手段】製造方法は、ゴム組成物を連続的に押出成形した筒状体7をカットせずに長尺のまま、マイクロ波架橋装置8、次いで熱風架橋装置9を通過させる工程を含み、当該熱風架橋装置9を通過直後の断面の、径方向の最大厚みTmaxと最小厚みTminとの比Tmax/Tminで表される偏肉度が1.3以下となるように、ゴム組成物を押出成形、発泡、および架橋させる。導電性発泡ゴムローラは、かかる工程を経て製造される。画像形成装置は、当該導電性発泡ゴムローラを組み込んだ。【選択図】図1
摘要翻译：要解决的问题：提供一种用于制造导电橡胶发泡辊的方法，其中在发泡后在圆筒体中不存在异常发泡的裂纹，从而在随后的抛光工艺中防止剥离或凹陷，并且提供通过上述方法制造的导电橡胶发泡辊和其中组装导电橡胶发泡辊的图像形成装置。解决方案：导电橡胶发泡辊的制造方法包括使准备好的长圆筒体7通过的步骤通过微波交联装置8和热吹交联装置9连续挤出成型橡胶组合物而不切割。橡胶组合物以如下方式挤出模塑，发泡和交联，即由比率T / Tof最大厚度T到最小厚度Tin在圆柱体的横截面上的径向方向通过热吹交联装置9，为1.3以下。通过上述步骤制造导电橡胶发泡辊。导电橡胶发泡辊组装在图像形成装置中。

7. 发明专利

JP2014162103A Method for manufacturing electroconductive roller, electroconductive roller, and image forming device 审中-公开
标题翻译：制造电子滚子，电磁滚筒和图像形成装置的方法
公开(公告)号：JP2014162103A
公开(公告)日：2014-09-08
申请号：JP2013034968
申请日：2013-02-25
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YABUSHITA SHUNICHI , YAMAGUCHI TAKUYA , YAMAMOTO MASABUMI
IPC分类号： B29C47/92 , B29C47/20 , B29K21/00 , B29L23/00 , G03G15/00 , G03G15/02 , G03G15/08 , G03G21/10
CPC分类号： B29C47/92 , B29C2947/92123 , B29C2947/92514
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing an electroconductive roller resistant to occurrences of image defects, etc. by inhibiting excessive reductions of foam cell diameters in the vicinity of the outer surface thereof; the electroconductive roller manufactured by the manufacturing method, and an image forming device with which the electroconductive roller is integrated.SOLUTION: The provided manufacturing method includes a step of forming a cylindrical foam 1 by continuously extrusion-molding, as a cylindrical object, a rubber composition from the nozzle of an extruder head under the condition of the head pressure being 25 MPa or below and then cutting, at a specified length, and heating, foaming, and crosslinking the molded cylinder within a vulcanizer. An electroconductive roller 4 possesses the cylindrical foam 1 manufactured past the prescribed step. The electroconductive roller is integrated with the image forming device as a charging roller, development roller, transfer roller, etc.
摘要翻译：要解决的问题：提供一种通过抑制其外表面附近的泡沫体直径的过度减少来制造抗发生图像缺陷等的导电辊的方法; 通过制造方法制造的导电辊以及与该导电辊一体化的图像形成装置。本发明提供的制造方法包括通过连续挤出成型形成圆柱形泡沫1作为圆柱形物体的步骤，在头压力为25MPa或更低的条件下从挤出机头的喷嘴组成，然后以特定长度切割，并在硫化机内加热，发泡和交联模制的圆筒。导电辊4具有经过规定步骤制造的圆柱形泡沫1。导电辊与图像形成装置一体地作为充电辊，显影辊，转印辊等

8. 发明专利

JP2014114400A Production method of cylindrical foam rubber, conductive roller, and image formation apparatus 有权
标题翻译：圆柱形泡沫橡胶，导电滚筒和图像形成装置的生产方法
公开(公告)号：JP2014114400A
公开(公告)日：2014-06-26
申请号：JP2012270602
申请日：2012-12-11
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YAMAGUCHI TAKUYA , YABUSHITA SHUNICHI , TANIO YUSUKE
IPC分类号： C08J9/06 , C08J9/36 , G03G15/00
CPC分类号： G03G15/00 , B29C35/045 , B29C35/06 , B29C35/10 , B29C47/0023 , B29C47/0042 , B29C47/8805 , B29C47/882 , B29C47/92 , B29C2035/0855 , B29C2947/92704 , B29C2947/92714 , B29C2947/92923 , B29D23/001 , G03G15/0233 , G03G15/0818 , G03G15/1685 , Y10T29/49563
摘要： PROBLEM TO BE SOLVED: To provide a production method of a cylindrical foam rubber in which variation of an external diameter of the cylindrical foam rubber after production can be made small as much as possible; a conductive roller including a roller body comprising the cylindrical foam rubber produced by the production method; and an image formation apparatus mounted with the conductive roller.SOLUTION: A production method is that when a cylindrical body 4 in which a rubber composition performed by cylindrical extrusion molding is not cut to be long as it is, made to pass a micro wave crosslinking apparatus 8, and next a hot blast crosslinking apparatus 9, and consecutively performed by foam formation and crosslinking to produce a cylindrical foam rubber 5, a ratio V2/V1 of a speed V1 in which the cylindrical body 4 passes the micro wave crosslinking apparatus 8 inside, and a speed V2 in which the cylindrical body 4 passes the hot blast crosslinking apparatus 9 is set at least 1.0 and at most 1.6. The conductive roller includes a roller body comprising the cylindrical foam rubber, and an image formation apparatus is mounted with the conductive roller.
摘要翻译：要解决的问题：提供一种圆筒形泡沫橡胶的制造方法，其中可以使生产后的圆筒形泡沫橡胶的外径的变化尽可能小; 导电辊，其包括：辊本体，其包含通过所述制造方法制造的所述圆筒形泡沫橡胶; 以及安装有导电辊的图像形成装置。解决方案：一种制造方法是当其中通过圆柱形挤压成型进行的橡胶组合物的圆筒体4不被切割成长时，使其通过微波交联装置8，接下来是热风交联装置9，并且通过泡沫形成和交联连续地进行制造圆柱形发泡橡胶5，其中圆筒体4通过微波交联装置8的速度V1的比率V2 / V1 圆筒体4通过热风交联装置9的速度V2设定为1.0以上1.6以下。该导电辊包括一个包括圆柱形泡沫橡胶的辊体，并且图像形成装置安装有导电辊。

9. 发明专利

JP2005161445A Polishing device of rubber roller and polishing method of rubber roller using this polishing device 有权
标题翻译：橡胶辊的抛光装置和使用该抛光装置的橡胶辊的抛光方法
公开(公告)号：JP2005161445A
公开(公告)日：2005-06-23
申请号：JP2003402221
申请日：2003-12-01
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： KAWAI YOSHINARI , OKIDO YOSHIYUKI , YABUSHITA SHUNICHI
IPC分类号： B24B5/50
摘要： PROBLEM TO BE SOLVED: To accurately and efficiently polish a rubber roller without generating a recess on the rubber roller.
SOLUTION: A tapered part 13 is peripherally arranged at an interval in the shaft direction of a grinding wheel 11 on the front end side of the grinding wheel 11 for polishing an outer peripheral surface of a mold 50 so as to gradually reducing a diameter by turning a plurality of step difference parts 12 to the forefront end surface. A flat part 14 continuing from the tapered part 13 is arranged with the rear end side of the grinding wheel 11 as a columnar shape having the same diameter. The height of the respective step difference parts 12 is set to 0.1 to 0.3 mm, and the shaft directional length of the flat part 14 is set to 20 to 100 mm. The mold 50 and the grinding wheel 11 are positioned so that a value of a-b becomes 0.3 mm or less when a polishing margin for polishing the mold 50 by a front end surface 16 and the step difference parts 12 of the grinding wheel 11 is set to (a) mm, and the total height of the step difference parts 12 of the grinding wheel 11 is set to (b) mm. Time when the grinding wheel 11 traverses a width of the respective step difference parts 12, and time when the mold 15 rotates once, are set in the substantially same.
COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：为了精确而有效地对橡胶辊进行抛光，而不会在橡胶辊上产生凹陷。解决方案：锥形部件13在研磨轮11的前端侧的砂轮11的轴向上沿周向间隔设置，用于对模具50的外周面进行抛光，以逐渐减小通过将多个台阶差部件12转动到最前端表面来直径。从锥形部13延续的平坦部14以砂轮11的后端侧为直径相同的柱状。各台阶差分部12的高度设定为0.1〜0.3mm，将平坦部14的轴方向长度设定为20〜100mm。将模具50和砂轮11定位成使得当通过前端面16和砂轮11的台阶差异部12将模具50研磨的研磨余量设定为（a）mm，并且将砂轮11的台阶差部件12的总高度设定为（b）mm。砂轮11横穿各台阶差异部分12的宽度以及模具15旋转一次的时间被设定为大致相同的时间。版权所有（C）2005，JPO＆NCIPI

10. 发明专利

JP2003323065A Electrically conductive roller 审中-公开
标题翻译：电导辊
公开(公告)号：JP2003323065A
公开(公告)日：2003-11-14
申请号：JP2002133212
申请日：2002-05-08
申请人： Sumitomo Rubber Ind Ltd , 住友ゴム工業株式会社
发明人： YABUSHITA SHUNICHI , KAWAI YOSHINARI , MATSUSHITA MASAYUKI , MIYATA TAKASHI
IPC分类号： G03G15/00 , F16C13/00 , G03G15/16
摘要： PROBLEM TO BE SOLVED: To provide an electrically conductive roller in which a core bar comes into uniform contact with a roller part and image unevenness due to a recess on a roller surface does not appear.
SOLUTION: Even when a plurality of minute gaps 4 exist between the core bar 2 and the roller part 3 in a state where the core bar 2 having a cross sectional area in a radial direction larger than the cross sectional area in the radial direction of a hollow part 3a of the roller part 3 is force-fitted into the hollow part 3a, length L in the axial direction of the gap 4 is ≤800 μm and length W in the peripheral direction of the gas 4 is ≤3 mm, height H of the gas 4 is ≤60 μm, a distance D between gaps 4 is ≥2 mm and the core bar 2 comes into uniform contact with the roller part 3 as a whole.
COPYRIGHT: (C)2004,JPO
摘要翻译：要解决的问题：提供一种导电辊，其中芯棒与辊部分均匀地接触，并且不会出现由于辊表面上的凹部引起的图像不均匀。解决方案：即使在芯棒2和辊部3之间存在多个微小间隙4，在芯棒2的径向方向上的横截面积大于径向横截面积的状态下辊部3的中空部3a的方向被压配合到中空部3a中，间隙4的轴向的长度L为≤800μm，气体4的周向的长度W为≤3mm ，气体4的高度H为≤60μm，间隙4之间的距离D为≥2mm，芯棒2整体与辊部3均匀地接触。版权所有（C）2004，JPO

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