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    • 2. 发明专利
    • DETECTION OF UNSTEADY BULGING IN CONTINUOUS CASTING AND METHOD FOR CONTROLLING MOLTEN METAL SURFACE
    • JPH11170021A
    • 1999-06-29
    • JP33888697
    • 1997-12-09
    • SUMITOMO METAL IND
    • OKA MASAHIKOHANAZAKI KAZUHARU
    • B22D11/16B22D11/18B22D11/22
    • PROBLEM TO BE SOLVED: To avoid the deterioration of quality of a cast slab caused by enclosing of powder and the trouble of breakout, etc., by judging as unsteady bulging when the periodicity of current value of a pinch roll motor coincides with the periodicity of composite value of a molten metal surface level value and a molten metal surface control signal value. SOLUTION: The molten steel 1 is supplied into a mold 2 through a nozzle 6. The molten steel supplying quantity is adjusted with the shifting amount of a hydraulic cylinder 7 for adjusting the opening degree of a stopper 5. The molten steel surface level is controlled with a first controller 14 according to the deviation between the measured value L of a molten steel surface level meter 16 and the setting value X. A secondary controller 15 detects the unsteady bulging with the measured value L of the molten steel surface level and a current signal of the pinch roll motor 10 to execute the restraining treatment of variation of the molten steel surface. Then, it is judged as the unsteady bulging when the periodicity of the current value of the pinch roll motor 16 coincides with the periodicity of either one or both composite values of the molten steel surface level value and the molten steel surface control signal value.
    • 3. 发明专利
    • METHOD FOR CONTROLLING MOLTEN METAL SURFACE LEVEL IN CONTINUOUS CASTER
    • JPH09253818A
    • 1997-09-30
    • JP7033096
    • 1996-03-26
    • SUMITOMO METAL INDSUMITOMO HEAVY INDUSTRIES
    • HANAZAKI KAZUHARUOKA MASAHIKOKAGAWA TOMOAKI
    • B22D11/16B22D11/128B22D11/18G05D9/12
    • PROBLEM TO BE SOLVED: To effectively restrain the variation of molten metal surface level developed in the inner part of a mold according to the movement of rolling reduction or release from the rolling reduction in an unsolidified part rolling reduction device, keep the control accuracy and the responsiveness over the whole operation containing the above movement to good condition and improve the yield of a product. SOLUTION: A level control part for controlling the molten metal surface level in the inner part of the mold M is provided with a PID arithmetic part 10 for calculating the opening objective value U0 of a sliding nozzle 7 by the PID operation based on the deviation between the objective level Lr and the measured value Lt of the molten metal surface level in the inner part of the mold M and a disturbance estimating part 11 for calculating a correcting value ΔU by giving the moving actual value (x) of the sliding nozzle 7 and the measured value Lt of the molten metal surface level. The disturbance estimating part 11 is estimated as a control model constituted with the variation of the molten metal surface level according to the movement of the unsolidified part rolling reduction device containing a delay time until the movement of the sliding gate 7 develops according to the variation and the characteristic variation of a level sensor 3a accompanied with the change of shut-off frequency of oscillation filter 3b.
    • 4. 发明专利
    • METHOD FOR STARTING AUTOMATIC CASTING IN CONTINUOUS CASTING
    • JPH09122864A
    • 1997-05-13
    • JP30508495
    • 1995-10-30
    • SUMITOMO METAL IND
    • OKA MASAHIKOHANAZAKI KAZUHARU
    • B22D11/16B22D11/08B22D11/18G05D9/12
    • PROBLEM TO BE SOLVED: To restrain the variation of molten metal surface in a mold in starting casting and the rising speed of molten metal surface in the case of being quick speed at the initial stage. SOLUTION: At the time of shifting from the start of the casting to the stationary condition of the molten steel surface level in a mold, the molten steel surface is controlled so as to obtain the same rising speed of the molten steel surface level in the mold as the casting speed at the time of starting pinch rolls beforehand before starting the pinch rolls. After compensating the starting delay of the pinch rolls, the influence on the molten steel surface level caused by the start of the pinch rolls, is restrained, and the stable shift to the molten steel surface level in the stationary condition is obtd. Since the deviation from a balance point of the sliding nozzle opening degree caused by developing the starting delay of the pinch rolls is prevented, the variation of the molten steel surface in the mold at the time of starting the casting can be restrained. Even in the case of being the quick speed at the initial stage, since the rising speed of the molten steel surface in the mold can be restrained, the molten steel surface control in the mold can easily and accurately be executed.
    • 8. 发明专利
    • METHOD FOR CONTROLLING MOLTEN METAL LEVEL OF CONTINUOUS CASTING MACHINE
    • JPH04251307A
    • 1992-09-07
    • JP1271791
    • 1991-01-08
    • SUMITOMO METAL IND
    • HANAZAKI KAZUHARU
    • B22D11/18G05B13/02G05D9/12
    • PURPOSE:To stably control the molten metal level of a continuous casting machine against various kinds of disturbances with a small-capacity computer by independently setting the computing period and gain of the proportional element, integral element, and differentiating element of an aero arithmetic circuit. CONSTITUTION:Molten metal level difference data found by subtracting the detected result of a molten metal level from the aimed value of the molten metal level are respectively supplied to a proportion arithmetic section 82, integration arithmetic section 83, and differentiation arithmetic section 84. The section 82 performs proportion operation against the difference in molten metal level by using a proportion control gain given from a PI learning section 85 and the section 83 performs integration operation against the difference by using a integration control gain and integration control period given from the section 85. The section 84 performs differentiation operation against the difference by using a differentiation control gain and differentiation control period given from a D-learning section 86. The operated results of these sections are given to an adder and the aperture of a sliding nozzle 2 which supplies a molten metal into a mold 4 is adjusted by means of a control output signal.
    • 9. 发明专利
    • METHOD FOR CONTROLLING POSITION OF HYDRAULIC CYLINDER
    • JPH04251306A
    • 1992-09-07
    • JP1271991
    • 1991-01-08
    • SUMITOMO METAL IND
    • HANAZAKI KAZUHARUMURAKAMI TOSHIHIKO
    • F15B9/08G05B13/02G05D3/12
    • PURPOSE:To highly precisely control the position of a hydraulic cylinder with a simple device. CONSTITUTION:This method for controlling the position of a hydraulic cylinder 1 which controls the stroke of the cylinder 1 to an aimed value in such a way that a stroke detecting section 7 detects the actual stroke of the cylinder 1 and a control section 6 intermittently supplies hydraulic oil to the cylinder 1 so as to eliminate the difference between the actual stroke of the cylinder 1 detected by the section 7 and the aimed value by giving drive signals to the driving sections of the 1st and 2nd solenoid valves 51 and 52 for individually and periodically turning on and off the valves 51 and 52 changes the duty ratio between the drive signals of the valves 51 and 52 in accordance with the difference. In addition, the control section 6 learns the relation between the turning on/off periods of the drive signals of the valves 51 and 52 and the stroke changing speed on the basis of the information regarding the turning on/off periods of the valves 51 and 52 and regarding the stroke detected by the section 7 and controls the turning on/off periods on the basis of the learnt relation.
    • 10. 发明专利
    • PRODUCTION OF MOLTEN IRON
    • JPH0480313A
    • 1992-03-13
    • JP19450190
    • 1990-07-23
    • SUMITOMO METAL IND
    • UJISAWA MASARUISHIDA HIROAKIHANAZAKI KAZUHARU
    • C21B11/02F27B3/28
    • PURPOSE:To control blasting stop time and charging coke quantity at the next time by calculating material balance and heat balance in a furnace, calculating producing quantity of molten iron in the furnace and consumption of bed coke in the furnace in time series and predicting completing time of melting and proper quantity of the bed coke in the furnace. CONSTITUTION:Informations related to charging material, blasting, exhaust gas and radiated heat from furnace body are collected by using various kinds of attaching equipments. The above operational measured data are sampled at each prescribed timing to make data file in the time series and sequential material balance is calculated and various kinds of reactions and reaction quantity in the cylindrical type furnace are sequentially and accurately quantified from the coke quantity, fuel quantity consumed with consumption of assist gas and flow rate of each component in the exhaust gas. By using a heat balance model, produced heat quantity of molten iron is sequentially calculated, and the produced molten iron quantity in the furnace and coke quantity consumed with carburizing into the molten iron are calculated in time series. By this method, even in the case of varying the operational condition, production of the molten iron in the furnace can be accurately predicted.