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    • 6. 发明专利
    • Method for manufacturing high-strength component, hot press forming die to be used in the same method, and partially fabricated component in the same method
    • 用于制造高强度组件的方法,用同一方法使用的热压成型模具以及相同方法中的部分组织部件
    • JP2007216257A
    • 2007-08-30
    • JP2006039077
    • 2006-02-16
    • Toyota Motor Corpトヨタ自動車株式会社
    • SUDO SHUNTARO
    • B21D22/20B21D24/00C21D1/18
    • PROBLEM TO BE SOLVED: To easily carry out a blanking operation after a hot press process in manufacturing a high-strength component using a hot press technique.
      SOLUTION: In a hot forming process, a heated steel plate 8 is formed so as to have the shape including a flange portion 22 to be gripped between an upper die 12 and a lower die 14, a corner portion 24, and a vertical wall portion 26 sandwiched between the side wall of a punch 20 and the inside of the forming bore of the upper die 14. In a die 10, a part of the portion for gripping the steel plate by means of the lower die 12 and the upper die 14 is provided with a heat insulating portion 18 to be composed of a material having a heat conductivity lower than that of the other portion of the die 10. The heat insulating portion 18 has an ability for transferring the heat of the steel plate 8 lower than that of other portions of the die 10 when the heated steel plate 8 is gripped. Therefore, the cooling speed of the steel plate 8 at that portion is slower than that at other portions, and as a result, the increase of the hardness due to the quenching phenomena can be suppressed. The portion having low hardness is used as the portion for the blanking operation.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:在使用热压技术制造高强度部件的热压加工之后容易地进行冲裁操作。 解决方案:在热成型工艺中,加热钢板8形成为具有包括凸缘部分22的形状以被夹持在上模12和下模14之间,角部分24和 夹在冲头20的侧壁和上模具14的成形孔的内侧之间的垂直壁部分26.在模具10中,用于通过下模12夹紧钢板的部分的一部分 上模具14设置有由导热率低于模具10的另一部分的材料构成的绝热部分18.隔热部分18具有传递钢板8的热量的能力 比加热的钢板8被夹持时的模具10的其他部分低。 因此,该部分的钢板8的冷却速度比其他部分的冷却速度慢,结果可以抑制淬火现象引起的硬度的上升。 低硬度部分用作消隐操作的部分。 版权所有(C)2007,JPO&INPIT
    • 8. 发明专利
    • Method for manufacturing high-strength component, hot press-forming die used for the same method, and intermediate formed product in the same method
    • 用于制造高强度组分的方法,用于相同方法的热压成型模具和相同方法的中间形成的产品
    • JP2007237204A
    • 2007-09-20
    • JP2006060580
    • 2006-03-07
    • Toyota Motor Corpトヨタ自動車株式会社
    • SUDO SHUNTARO
    • B21D22/20B21D24/00B21D24/04B21D28/00
    • PROBLEM TO BE SOLVED: To easily perform mold release after a hot-pressing step when manufacturing a high-strength component by a hot-pressing technique.
      SOLUTION: In a hot-forming step, a heated steel plate 8 is formed into a shape including: a flange part 22, which is sandwiched between a lower die 12 and an upper die 14; a corner part 24; and a vertical wall 26, which is sandwiched between the side wall of a punch 20 and the inside of a forming hole of the upper die 14. A recessed section 18 for heat insulation is formed in a part of a section of a die 10, in which section the steel plate is sandwiched between the lower die 12 and the upper die 14. Air in the recessed section makes the recessed section 18 have a lower capacity for releasing the heat of the steel plate 8 when the plate is sandwiched between the dies and heated, than the other parts of the die 10. Accordingly, the cooling speed of the part of the steel plate 8, which part faces the recessed section 18, is made slower compared with that of the other parts of the steel plate 8. Thus, the recessed section 18 has a function to suppress the increase in hardness of the steel plate 8, which is caused by quenching. The part of the steel plate 8 that has lower hardness is used as a portion for mold release.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:通过热压技术制造高强度组分时,可以容易地在热压步骤之后进行脱模。 解决方案:在热成形步骤中,加热钢板8形成为包括:夹在下模12和上模14之间的凸缘部22; 角部24; 以及夹在冲头20的侧壁和上模14的成形孔的内侧之间的垂直壁26.在模具10的一部分的一部分中形成有用于隔热的凹部18, 在该区域中,钢板夹在下模12和上模14之间。凹部中的空气使得当板夹在模具之间时,凹部18具有较低的释放钢板8的热量的能力 并且比模具10的其他部分被加热。因此,与钢板8的其它部分相比,部分面向凹部18的钢板8的部分的冷却速度变慢。 因此,凹部18具有抑制由淬火引起的钢板8的硬度增加的功能。 将硬度较低的钢板8的部分作为脱模用部分。 版权所有(C)2007,JPO&INPIT
    • 10. 发明专利
    • Hot-pressing formed product and its producing method
    • 热压成型产品及其生产方法
    • JP2005074464A
    • 2005-03-24
    • JP2003307348
    • 2003-08-29
    • Sumitomo Metal Ind LtdToyoda Iron Works Co LtdToyota Motor Corpトヨタ自動車株式会社住友金属工業株式会社豊田鉄工株式会社
    • YOSHIKAWA YUKIHIROIMAI KAZUHITOTOKI TAMOTSUSUDO SHUNTAROOBAYASHI AKIRAICHIKAWA MASANOBU
    • B21D22/20
    • PROBLEM TO BE SOLVED: To provide a method for stably producing a hot-pressing formed product excellent in corrosion resistance, coating adhessiveness, corrosion resistance after coating and weldability without giving the damage to a die, and the hot-pressing formed product having such characteristics. SOLUTION: (1) A hot dip galvanized steel material or a galvannealed steel material having ≤0.35% Al content, or (2) zinc-electroplating steel material or Zn-Fe alloy electroplating steel material having ≤20% Fe content in the plating (In anyone, the plated quantity is 40-80 g/m 2 ) is hot-pressed, respectively and anyone as the formed product having an iron-zinc solid-solution phase near the surface layer, but no iron-zinc intermetallic compound phase and having zinc-oxide layer of ≤5μm average thickness at the upper part of this iron-zinc solid-solution phase and ≤5 mg/m 2 Al in the total content of Al oxide contained in the iron-zinc solid-solution phase and the zinc-oxide layer, is obtained. The heating at the hot-pressing time, is performed, with which after raising temperature to the range of 850-950°C from a room temperature under oxidizing atmosphere at ≤15°C/sec temperature rising rate, this steel material is held for ≥30 sec at this temperature so that the total of the temperature rising time and the holding time becomes ≥3 min. COPYRIGHT: (C)2005,JPO&NCIPI
    • 待解决的问题:提供一种稳定地制造耐腐蚀性,涂层粘合性,涂布后的耐腐蚀性和焊接性而不会对模具造成损伤的热压成形体的方法,以及热压成型体 具有这样的特征。 <1>解决方案:(1)一种热镀锌钢材或含有≤0.35%Al含量的合金化热镀锌钢材,或(2)含有≤20%Fe含量的锌电镀钢材或Zn-Fe合金电镀钢材料 电镀(任何人,电镀量为40〜80g / m 2&lt; SP&gt; 2&lt; / SP&gt;)分别被热压,任何人作为形成的产品在表面层附近具有铁 - 锌固溶相 ,但在该铁 - 锌固溶相的上部没有铁 - 锌金属间化合物相并具有平均厚度≤5μm的氧化锌层,并且在该铁 - 锌固溶体相的上部为≤5mg/ m 2 得到铁 - 锌固溶相和氧化锌层中所含的Al氧化物的总含量。 进行热压时的加热,在室温下,在室温下以不高于15℃/秒的升温速度从室温升温到850-950℃,将该钢材保持在 在该温度下≥30秒,使得升温时间和保持时间的总和变为≥3分钟。 版权所有(C)2005,JPO&NCIPI