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    • 1. 发明专利
    • Apparatus and method for discrimination of type of dust
    • 用于辨别灰尘类型的装置和方法
    • JP2011203128A
    • 2011-10-13
    • JP2010070938
    • 2010-03-25
    • Jfe Steel CorpJfeスチール株式会社
    • KAZAMA AKIRA
    • G01N15/00G01N21/27
    • PROBLEM TO BE SOLVED: To accurately discriminate dust collected in premises of an iron mill or around the iron mill into at least the dust deriving from iron manufacture and the dust not deriving from iron manufacture, or silica sand.SOLUTION: An apparatus includes a dust collection plate 11 on which the dust has been collected; a lower illuminator 14 for irradiating the dust on the dust collection plate 11 with illumination light; an imaging unit 12 for acquiring a transmissive contrast image D2 of the dust transmissively illuminated by the lower illuminator 14; and a discriminator 25 for acquiring a transmittance of the illumination light through the dust based on the transmissive contrast image D2, and discriminating that the dust with the transmittance lower than a predetermined value has derived from iron manufacture, and that the dust with the transmittance equal to or higher than the predetermined value is silica sand.
    • 要解决的问题:将铁炼厂或铁厂周围收集的粉尘精确地区分为至少来自铁制造的粉尘和不从铁制造或硅砂产生的粉尘。解决方案:一种装置包括灰尘 在其上收集了灰尘的收集板11; 用照明光照射集尘板11上的灰尘的下照明器14; 用于获取由下照明器14透射照明的灰尘的透射对比度图像D2的成像单元12; 以及鉴别器25,用于基于透射对比度图像D2获取通过灰尘的照明光的透射率,并且鉴别具有低于预定值的透射率的灰尘是从铁制造导出的,并且具有透射率的灰尘等于 达到或高于预定值是硅砂。
    • 2. 发明专利
    • Surface inspection device and method
    • 表面检测装置及方法
    • JP2011053200A
    • 2011-03-17
    • JP2010039730
    • 2010-02-25
    • Jfe Steel CorpJfeスチール株式会社
    • OSHIGE TAKAHIKOKAZAMA AKIRA
    • G01N21/892G01B11/30
    • PROBLEM TO BE SOLVED: To provide a surface inspection device and method that perform high-speed image processing, and perform accurate surface inspection with a simple constitution without being affected by dirt near an edge or a shape failure.
      SOLUTION: The surface inspection device includes a light source for irradiating a surface to be inspected with light, a plurality of cameras that receive and image reflected light from the surface to be inspected and are arranged in the width direction of the surface to be inspected so that visual fields overlap each other, a plurality of image processing apparatus for processing imaging signals from the cameras one to one, and a computer for processing flaw information from the image processing apparatus. The surface inspection device detects a surface flaw existing in the surface to be inspected. Each image processing apparatus includes an edge detection processing means and an edge processing means for independently performing the same processing.
      COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种执行高速图像处理的表面检查装置和方法,并且以简单的结构执行精确的表面检查,而不受边缘附近的污物或形状故障的影响。 解决方案:表面检查装置包括用于照射待检查表面的光源,多个照相机,其从待检查的表面接收和图像反射光,并且沿表面的宽度方向布置 被检查以使视野彼此重叠,多个图像处理装置用于处理来自相机的成像信号,一个一个;以及一个用于处理来自图像处理装置的缺陷信息的计算机。 表面检查装置检测存在于要检查的表面中的表面缺陷。 每个图像处理装置包括边缘检测处理装置和用于独立执行相同处理的边缘处理装置。 版权所有(C)2011,JPO&INPIT
    • 3. 发明专利
    • Surface inspection device and surface inspection method
    • 表面检查装置和表面检查方法
    • JP2009229174A
    • 2009-10-08
    • JP2008073223
    • 2008-03-21
    • Jfe Steel CorpJfeスチール株式会社
    • OSHIGE TAKAHIKOKAZAMA AKIRAOKUNO MAKOTO
    • G01N21/892
    • PROBLEM TO BE SOLVED: To provide a surface inspection device capable of certainly detecting a patternwise spills not having marked unevenness like a surface crack and turnover or turnup in a surface to be inspected, developing high flaw detection precision, and being sufficiently incorporated even in a product quality inspection line, and a surface inspection method.
      SOLUTION: The surface inspection device is equipped with a flaw candidate extraction part for applying image processing including binarization to the image signals outputted from three cameras to extract a flaw candidate point, a feature quantity calculation part for extracting feature quantity with respect to a flaw candidate, a camera-to-camera feature quantity corresponding part for performing the correspondence of feature quantity judged to be caused by the same flaw with respect to the feature quantity extracted from three cameras, a secondary feature quantity calculation part for calculating secondary feature quantity from the feature quantities of the respective cameras, and a flaw kind/harmless pattern judging part for judging a flaw kind or a harmless pattern from the secondary feature quantity.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种表面检查装置,其能够可靠地检测不具有如待检查的表面中的表面裂纹和周转或翻转的明显不均匀的图案溢出,显示出高的探伤精度并充分结合 即使在产品质量检验线和表面检查方法。 解决方案:表面检查装置配备有瑕疵候选提取部,用于将包括二值化的图像处理应用于从三个相机输出的图像信号,以提取缺陷候选点,特征量计算部分,用于提取相对于 缺陷候选者,相机相机特征量对应部分,用于执行相对于从三个照相机提取的特征量相同的缺陷而导致的特征量的对应关系;二次特征量计算部分,用于计算二次特征 来自各个照相机的特征量的数量,以及用于从次要特征量判断缺陷种类或无害图案的缺陷种/无害图案判断部。 版权所有(C)2010,JPO&INPIT
    • 4. 发明专利
    • Side face imaging method and side face observation device of coil-shaped steel strip
    • 线型成型方法及线形钢带侧面观测装置
    • JP2010210388A
    • 2010-09-24
    • JP2009056311
    • 2009-03-10
    • Jfe Steel CorpJfeスチール株式会社
    • KAZAMA AKIRASAKURAI YASUHIROYAMAMOTO KATSUSHI
    • G01N21/892
    • PROBLEM TO BE SOLVED: To provide a side face imaging method and a side face observation device of a coil-shaped steel strip capable of imaging excellently the side face of the coil-shaped steel strip having winding disturbance, wherein a spot having a greatly different reflectance is mixed.
      SOLUTION: In this side face imaging method of the coil-shaped metal strip, the side face of the steel strip wound in a coil shape is irradiated with light from an illumination device and the irradiated side face of the steel strip is imaged by an imaging device, and the imaged image is displayed on a display device, and a defect and/or a shape failure generated in a width end of the steel strip are inspected based on the displayed image. The illumination device and the imaging device are installed separately from the side face of the steel strip as long as a distance L shown by the inequality: L≥y×D/(2d), wherein y is an estimated irregularity depth caused by winding disturbance of coil-shaped steel strip, D is a radius of the coil-shaped steel strip, and d is the thickness of the steel strip.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 解决问题的方案为了提供一种能够极好地成像具有卷绕干扰的线圈状钢带的侧面的线圈状钢带的侧面成像方法和侧面观察装置,其中具有 混合大大不同的反射率。 解决方案:在该线圈状金属带的这种侧面成像方法中,将卷绕成线圈状的钢带的侧面用来自照明装置的光照射,并且将钢带的照射侧面成像 通过成像装置,并且将成像的图像显示在显示装置上,并且基于所显示的图像检查在钢带的宽度端部中产生的缺陷和/或形状故障。 照明装置和成像装置与钢带的侧面分开安装,只要由不等式L所示的距离L:L≥y×D /(2d),其中y是由缠绕扰动引起的估计的不规则深度 的线圈状钢带,D为线圈状钢带的半径,d为钢带的厚度。 版权所有(C)2010,JPO&INPIT
    • 5. 发明专利
    • Method and device for surface inspection of steel plate with resin coating film
    • 用树脂涂膜对钢板进行表面检测的方法和装置
    • JP2011227058A
    • 2011-11-10
    • JP2011045436
    • 2011-03-02
    • Jfe Steel CorpJfeスチール株式会社
    • KAZAMA AKIRATANAKA KAORUSAKAI JUN
    • G01N21/892
    • G01N21/21G01N21/8422G01N21/8901G01N21/8914G01N2021/8918
    • PROBLEM TO BE SOLVED: To accurately inspect a background skin of a steel plate without the need to change an incident angle or the like depending on a resin component.SOLUTION: A surface inspection method of a steel plate with a resin coating film includes a process to irradiate a sheet-like light linearly polarized at a predetermined polarization angle to a steel plate at an incident angle different than a Brewster angle of a coated film by a predetermined angle or more, and a process to image a linear polarized light with a polarization angle of 0° at a light-receiving angle shifted by a predetermined angle with respect to a regular reflection angle of an incident light. Thus, reflection from the coated film is suppressed, abnormality of the coated film itself is not observed, and the background of the steel plate can be observed, thereby enabling high accuracy inspection. Further, the background skin of the steel plate can be inspected accurately without the need to change the incident angle and the light-receiving angle depending on a resin component.
    • 要解决的问题:为了准确地检查钢板的背景皮肤,而不需要根据树脂部件改变入射角等。 解决方案:具有树脂涂膜的钢板的表面检查方法包括以不同于Brewster角的入射角将与预定偏振角线性偏振的片状光照射到钢板的工艺 并且以相对于入射光的规则反射角度偏移了预定角度的光接收角成像偏振角为0°的线偏振光的处理。 因此,抑制了涂膜的反射,不能观察到涂膜本身的异常,能够观察到钢板的背景,能够进行高精度的检查。 此外,可以精确地检查钢板的背景皮肤,而不需要根据树脂成分改变入射角和受光角度。 版权所有(C)2012,JPO&INPIT
    • 6. 发明专利
    • Method of manufacturing hot-rolled steel strip
    • 制造热轧钢带的方法
    • JP2010253526A
    • 2010-11-11
    • JP2009108600
    • 2009-04-28
    • Jfe Steel CorpJfeスチール株式会社
    • SAKURAI YASUHIROYAMAMOTO KATSUSHIKAZAMA AKIRA
    • B21C51/00G01N21/892
    • PROBLEM TO BE SOLVED: To provide a method of manufacturing a hot-rolled steel strip by which defects on the side faces of the hot-rolled steel strip which is wound into a coil shape just after finishing hot rolling are detected, the propriety of passing the plate through the pickling line of the next stage is decided and, in the improper case, the steel strip is developed and inspected on a developable line as it is. SOLUTION: The method includes: a step for picking up an image of the side faces of a coil-shaped hot-rolled steel strip, the side faces of the coil-shaped hot-rolled steel strip being just after finishing the hot rolling; a step for detecting the defects on the side faces, where the defects on the side faces are detected and the generating positions of the defects are identified after performing a picture processing of the picked-up picture; a step for deciding whether the passing of the plate to the next step is possible or not; a conveying and transmitting step where the coil-shaped hot-rolled steel strip which is an object of decision and the defect information obtained in the detecting step of the defects on the side faces are conveyed and transmitted to the inspectable line when it is decided that the passing of the plate is improper; and a developing and inspecting step where the conveyed coil-shaped hot-rolled steel strip is developed and inspected on the inspectable line. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:为了提供一种热轧钢带的制造方法,其中检测到刚刚完成热轧后卷成线圈形状的热轧钢带的侧面的缺陷, 确定通过下一阶段酸洗线板的适当性,在不正确的情况下,钢带在可开发的线上被开发和检查。 解决方案:该方法包括:拾取线圈状热轧钢带的侧面的图像的步骤,线圈状热轧钢带的侧面刚刚完成热 滚动; 用于检测在检测到侧面上的缺陷并且在执行拍摄图像的图像处理之后识别缺陷的产生位置的侧面上的缺陷的步骤; 确定是否可以进行到下一步的板的通过的步骤; 作为决定对象的线圈状热轧钢带和在侧面的缺陷的检测步骤中获得的缺陷信息被传送并传送到检查线的输送和传送步骤,当判定为 板块的通过是不正确的; 以及在可检查线路上开发和检查输送的线圈状热轧钢带的显影和检查步骤。 版权所有(C)2011,JPO&INPIT
    • 7. 发明专利
    • Method and device for preventing flaw in end part in width direction of hot-rolled steel strip
    • 用于防止热轧钢带宽度方向末端的方法和装置
    • JP2010221259A
    • 2010-10-07
    • JP2009071594
    • 2009-03-24
    • Jfe Steel CorpJfeスチール株式会社
    • SAKURAI YASUHIROYAMAMOTO KATSUSHIKAZAMA AKIRA
    • B21C51/00B21B1/26G01N21/892G01N21/952
    • PROBLEM TO BE SOLVED: To provide a method and a device for preventing a flaw in the end part in the width direction of a hot-rolled steel strip, capable of preventing defects in the end part in the width direction of the steel strip in hot-rolling by detecting the defects at an early stage. SOLUTION: In the method for preventing a flaw in the end part in the width direction of the hot-rolled steel strip, a flaw in the end part in the width direction of the hot-rolled steel strip is detected and identified to prevent generation of a flaw in the following steel strips. Both side surfaces of the hot-rolled steel strip wound into a coil shape are photographed with photographing devices arranged between the position just behind of winding of the hot-rolled steel strip and a steel strip yard. A portion on both side surfaces of the hot-rolled steel strip, where a flaw is generated, is detected based on the photographed images, a position in the longitudinal direction of the hot-rolled steel strip, where the flaw is generated, is identified, and setting of the levelling of a specific stand of a finish rolling machine is corrected. COPYRIGHT: (C)2011,JPO&INPIT
    • 解决的问题:提供一种防止热轧钢带的宽度方向的端部的缺陷的方法和装置,能够防止钢的宽度方向的端部的缺陷 通过早期检测缺陷进行热轧。 解决方案:在用于防止热轧钢带的宽度方向上的端部的缺陷的方法中,检测热轧钢带的宽度方向的端部的缺陷,并将其识别为 防止在以下钢带中产生缺陷。 卷绕成线圈状的热轧钢带的两侧表面被拍摄,其中拍摄装置布置在热轧钢带卷绕之后的位置和钢带码头之间。 基于所拍摄的图像,检测出产生缺陷的热轧钢带的两侧面的一部分,识别产生缺陷的热轧钢带的长度方向的位置 并且校正精轧机的特定机架的调平的设定。 版权所有(C)2011,JPO&INPIT
    • 8. 发明专利
    • Measuring device of dust, and estimation method of generation source
    • 粉尘测量装置,以及产生源的估算方法
    • JP2010210318A
    • 2010-09-24
    • JP2009054875
    • 2009-03-09
    • Jfe Steel CorpJfeスチール株式会社
    • KAZAMA AKIRADOBA EIICHIROSHIOBARA YUKIMITSU
    • G01N15/02
    • PROBLEM TO BE SOLVED: To provide a measuring device of dust for photographing scattered dust by a microscope, and discriminating the dust by image processing, and to provide the measuring device of dust and an estimation method of a generation source for estimating the generation source of each dust based on a result acquired by the measuring device of the dust. SOLUTION: This measuring device of dust for classifying and categorizing collected dust, and measuring the categorized dust includes: an imaging device for color-imaging the collected dust through a microscope; and a discrimination means for performing image processing based on a color tone using an imaged image, and discriminating each dust kind as three kinds of particles by classifying respectively dust particles having a black color tone as coal or coke, dust particles having a red color tone as iron ore or sintered ore, and dust particles having a white or yellow color tone as slug, lime or general sand. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种用于通过显微镜拍摄散射灰尘的灰尘测量装置,并且通过图像处理来区分灰尘,并提供灰尘测量装置和用于估计灰尘的估计方法 根据由测量装置获得的灰尘的结果,每个灰尘的发生源。

      解决方案:该灰尘测量装置用于对收集的灰尘进行分类和分类,并对分类灰尘进行测量,包括:用于通过显微镜对收集的灰尘进行彩色成像的成像装置; 以及用于使用成像图像基于色调进行图像处理的鉴别装置,并且通过将具有黑色调的灰尘颗粒分类为煤或焦炭,并将具有红色色调的灰尘颗粒分类,将各种灰尘种类分类为三种颗粒 作为铁矿石或烧结矿,以及具有白色或黄色色调的灰尘颗粒作为絮状,石灰或普通砂。 版权所有(C)2010,JPO&INPIT

    • 9. 发明专利
    • Scale residue inspection device of pickled steel sheet
    • 切割钢板尺寸残留检测装置
    • JP2010210322A
    • 2010-09-24
    • JP2009054944
    • 2009-03-09
    • Jfe Steel CorpJfeスチール株式会社
    • OKUNO MAKOTOMURATA SAIICHISUZUKI TAIRAKAZAMA AKIRA
    • G01N21/892
    • PROBLEM TO BE SOLVED: To provide a scale residue inspection device of a pickled steel sheet capable of inspecting without excessive detection, fine scale residues not larger than 0.1 mm on a pickled steel sheet surface having larger surface roughness in comparison with a cold-rolled steel sheet or a plated steel sheet. SOLUTION: This device includes: a ring diffusion illumination arranged in parallel with the steel sheet surface; a camera having a space resolution not less than 0.03 mm and not more than 0.1 mm, for photographing the steel sheet surface through an opening on the center part of the ring diffusion illumination; and a signal processing device for determining a domain of a pixel lower than a prescribed threshold in a photographed image as a scale residue. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了提供能够在不过度检测的情况下进行检查的酸洗钢板的残渣检查装置,与冷的相比,具有较大表面粗糙度的酸洗钢板表面的不大于0.1mm的精细尺寸残留 卷钢板或镀钢板。 解决方案:该装置包括:与钢板表面平行布置的环扩散照明; 具有不小于0.03mm且不大于0.1mm的空间分辨率的相机,用于通过环扩散照明的中心部分上的开口拍摄钢板表面; 以及信号处理装置,用于在拍摄图像中确定低于规定阈值的像素的域作为刻度残差。 版权所有(C)2010,JPO&INPIT
    • 10. 发明专利
    • Reference plate, optical axis adjustment method of surface inspection apparatus and surface inspection apparatus
    • 表面检查装置和表面检查装置的参考板,光轴调整方法
    • JP2009243920A
    • 2009-10-22
    • JP2008087619
    • 2008-03-28
    • Jfe Steel CorpJfeスチール株式会社
    • OSHIGE TAKAHIKOKAZAMA AKIRAUMEGAKI YOSHIYUKI
    • G01N21/93G01N21/892
    • PROBLEM TO BE SOLVED: To provide a reference plate, an optical axis adjustment method of a surface inspection apparatus and the surface inspection apparatus for determining whether a linear array camera receives a regular reflection light, and implementing a visual field adjustment in the longitudinal direction of a to-be-inspected object.
      SOLUTION: The optical axis adjustment method includes: a step using the reference plate 30 formed with a first surface aspect region 31 including a visual field reference line 33 and a second surface aspect region 32, and adjusting a tilt angle of the linear array camera 12 so as to set the tilt angle in the direction orthogonal to the longitudinal direction of the visual field reference line 33 within a predetermined range; and a step for translating the visual field of the linear array camera 12 in the direction orthogonal to the longitudinal direction of the visual field reference line 33, and adjusting the number of imaging elements having an intensity within a predetermined allowable range to the predetermined number or more.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种参考板,表面检查装置的光轴调整方法和用于确定线性阵列相机是否接收到正常反射光的表面检查装置,并且在 待检查对象的纵向。 光轴调整方法包括:使用形成有包括视场参考线33和第二表面方面区域32的第一表面方面区域31的参考板30的步骤,并且调整线性的倾斜角度 阵列摄像机12,使得在与视野基准线33的纵向正交的方向上的倾斜角度设定在预定范围内; 以及在与视野参考线33的纵向正交的方向上平移线阵列相机12的视野并将具有在预定的允许范围内的强度的成像元件的数量调整到预定数量的步骤,或 更多。 版权所有(C)2010,JPO&INPIT