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    • 6. 发明专利
    • CASTING METHOD
    • JPS62207530A
    • 1987-09-11
    • JP4739086
    • 1986-03-06
    • MITSUBISHI HEAVY IND LTDJAPAN STYRENE PAPER CORP
    • WATANABE TEISHIROKAI TOSHIOKUWABARA HIDEKINAITO MASATO
    • B22C9/00B22C9/04
    • PURPOSE:To prevent the deterioration of the quality of a casting product by the generated gas by providing a vent port via a fine hole to the upper part of a pattern for casting and providing a vent port communicating with the atm. to a runner as well in an expendable pattern casting method. CONSTITUTION:The pattern 1 for casting, the runner 3 and a gate 4 are formed of a polyolefin resin foam. A sprue 2 made of a clay pipe is connected to the runner 3. The gas vent port 6 is installed to the upper part of the pattern 1 and the fine hole 10 is provided right under the vent port 6. The vent port 7 is provided to the runner 3 as well. The casting mold constituted in the above- mentioned manner is installed in a molding flask 8 and the circumference thereof is enclosed with non-binding sand (or binding sand) 5. Casting is started by connecting a vacuum hose 9 to the vent port 6, then pouring a molten metal from the sprue 2 and at the same time executing evacuation to a vacuum. The evaporated gas of the expendable pattern is quickly discharge through the fine hole 10 and the vent port 7 discharges the evaporated gas right after the casting to prevent the spouting of the molten metal from the sprue 2.
    • 9. 发明专利
    • FULL-MOLD CASTING METHOD
    • JPS63171241A
    • 1988-07-15
    • JP138887
    • 1987-01-07
    • JAPAN STYRENE PAPER CORPMITSUBISHI HEAVY IND LTD
    • KUWABARA HIDEKINAITO MASATOKADOI SHIYUNKAI TOSHIO
    • B22C9/04
    • PURPOSE:To obtain a high-quality casting product having no defects at a low cost by erasing a pattern for casting consisting of a resin foam embedded in molding sand having high gas dissipatability and pouring molten metal into a casting mold and pressing the molding sand downward. CONSTITUTION:The pattern for casting consisting of the resin foam is embedded into the molding sand. The molten metal is brought into contact with such pattern to expend the pattern by the heat of the molten metal. Casting is executed by packing the molten metal into the trace after the expending of the pattern. The molding sand having the high gas dissipatability is used as the molding sand and the expending of the pattern by the molten metal and the packing of the molten metal into the trace of the pattern are executed while the external force to press the molding sand downward is kept exerted to the molding sand positioned in the upper part of the pattern in the above-mentioned full-mold casting method. The gas generated by the expending of the pattern is thereby dissipated quickly through the molding sand and the pushing up of the molding sand by the packing pressure of the molten metal is prevented. The casting product having the good dimensional accuracy without having the surface defect, etc., is thus obtd.