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    • 21. 发明专利
    • Kiln furnace, refractory construction method, and refractory block
    • 烧结炉,耐火构造方法和耐火块
    • JP2012112577A
    • 2012-06-14
    • JP2010261540
    • 2010-11-24
    • Nippon Steel Corp新日本製鐵株式会社
    • KOBAYASHI SHINTAROMATSUI TAIJIROTAIRA HATSUOTAMURA YOSHIHIROUCHIDA TAKAYUKI
    • F27D1/16C21B7/06C21C5/44C21C7/00F27D1/00F27D1/04F27D1/06
    • PROBLEM TO BE SOLVED: To provide a refractory construction method which can easily construct the straight body of a converter or a blast furnace for iron and steel manufacturing, or a cylindrical kiln furnace such as ladle, and a refractory block.SOLUTION: The kiln furnace includes the body of a cylindrical kiln 1, an iron skin disposed in the inner surface of the kiln, and a lining refractory including a plurality of refractory blocks 4. Each of the plurality of refractory blocks 4 includes a hexagonal operation surface side end surface exposed to the center side of the kiln, and a hexagonal backside end surface larger than the operation surface side end surface. The plurality of refractory blocks 4 is arranged in a manner that the positions of the operation surface side end surfaces in the diameter direction of the kiln are aligned in a reference position defined with the axial center of the kiln set as a reference, arrayed at one stage or more in a ring shape in the circumferential direction of the iron skin inner surface, and stacked in a honeycomb shape.
    • 要解决的问题:提供一种可以容易地构造用于钢铁制造的转炉或高炉的直体,或诸如钢包的圆柱形窑炉和耐火块的耐火材料施工方法。 解决方案:窑炉包括圆柱形窑1的主体,设置在窑内表面的铁皮,以及包括多个耐火块4的衬里耐火材料。多个耐火砖4中的每一个包括 暴露于窑的中心侧的六边形操作面侧端面以及比操作面侧端面大的六边形后端面。 多个耐火块4的排列方式是将窑的直径方向上的操作面侧端面的位置对准在以窑的轴心为中心的基准位置,作为基准排列 在铁皮内表面的圆周方向上形成环状,并且层叠成蜂窝状。 版权所有(C)2012,JPO&INPIT
    • 22. 发明专利
    • Carbon-coated aluminum carbide and method for manufacturing the same
    • 碳化硅碳化铝及其制造方法
    • JP2011098878A
    • 2011-05-19
    • JP2010088745
    • 2010-04-07
    • Nippon Steel Corp新日本製鐵株式会社
    • TAIRA HATSUO
    • C01B31/30
    • PROBLEM TO BE SOLVED: To provide a carbon-coated aluminum carbide prepared by coating aluminum carbide with carbon so that the hydration reaction of aluminum carbide does not progress; and to provide a method for manufacturing the same. SOLUTION: The carbon-coated aluminum carbide is one in which an aluminum carbide microparticle is coated with carbon. The method for manufacturing a carbon-coated aluminum carbide includes subjecting a metal aluminum powder and a carbon powder to a heat treatment under a predetermined atmosphere to obtain the carbon-coated aluminum carbide in which an aluminum carbide microparticle is coated with carbon. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供通过用碳涂覆碳化铝制备的碳涂覆的碳化铝,使得碳化铝的水合反应不进行; 并提供其制造方法。 解决方案:碳涂覆的碳化铝是其中碳化碳微粒涂覆有碳的碳化铝。 碳涂覆碳化铝的制造方法包括在预定的气氛下对金属铝粉末和碳粉末进行热处理,得到碳化碳微粒被碳覆盖的碳涂覆的碳化铝。 版权所有(C)2011,JPO&INPIT
    • 23. 发明专利
    • Method of treating neutralized sludge by means of microwave heating
    • 通过微波加热处理中性污泥的方法
    • JP2010131571A
    • 2010-06-17
    • JP2008312472
    • 2008-12-08
    • Nippon Steel Corp新日本製鐵株式会社
    • YABE HIDEAKITAIRA HATSUO
    • C02F11/00C02F1/62C02F11/12
    • PROBLEM TO BE SOLVED: To provide a method of treating neutralized sludge capable of efficiently using neutralized sludge of waste material as iron-making raw material for stainless raw material or the like by treating the neutralized sludge with a process including microwave heating, inexpensively and efficiently drying the neutralized sludge, removing crystal water, performing reduction and performing removal of impurities such as dehalogenation and dezincfication. SOLUTION: The method of treating neutralized sludge is characterized in that, in a waste water treatment process comprising a step of neutralizing acidic waste water containing heavy metal in a neutralizing tank to produce the neutralized sludge, a subsequent step of separating the neutralized sludge by precipitation in a precipitation tank to recover the neutralized sludge as slurry and a step of dehydrating the slurry to make dehydrated cake of the neutralized sludge, a reducing agent containing carbon is added to the neutralized sludge in the neutralizing tank or the precipitation tank, the dehydrated cake of the neutralized sludge in which the reducing agent is mixed is irradiated with microwave to perform heating treatment and, thereby, heavy metal is reduced. COPYRIGHT: (C)2010,JPO&INPIT
    • 待解决的问题:提供一种处理能够有效利用废弃物的中和污泥的中和污泥的方法,作为不锈钢原料等的制铁原料,通过以微波加热的方法处理中和的污泥, 廉价高效地干燥中和的污泥,除去结晶水,进行还原并除去脱卤和脱锌等杂质。 解决方案:处理中和的污泥的方法的特征在于,在废水处理方法中,包括在中和罐中中和含有重金属的酸性废水以产生中和的污泥的步骤,随后的步骤是将中和的 污泥通过在沉淀池中沉淀以回收中和的污泥作为浆料,并且使浆料脱水以制成中和的污泥的脱水饼的步骤,将含有还原剂的还原剂加入到中和罐或沉淀池中的中和污泥中, 用微波照射其中还原剂混合的中和污泥的脱水饼,进行加热处理,从而减少重金属。 版权所有(C)2010,JPO&INPIT
    • 24. 发明专利
    • Thermal spraying material and method for producing the same and thermal spraying-executed body
    • 热喷涂材料及其制造方法和热喷涂体
    • JP2010111913A
    • 2010-05-20
    • JP2008285215
    • 2008-11-06
    • Nippon Steel Corp新日本製鐵株式会社
    • TAIRA HATSUOSHINPO AKIHIRO
    • C23C4/04C23C4/10
    • PROBLEM TO BE SOLVED: To provide a thermal spraying material applied to thermal spraying repair upon the repair of an oven, a method for producing the same and a thermal spraying-executed body, wherein the thermal spraying material employs nonconventional chemical composition, thereby the durability of the thermal spraying material and the thermal spraying-executed body is further improved, and the service life of an oven is elongated. SOLUTION: The thermal spraying material is obtained by mixing 5 to 40 mass% of a graphite raw material and 60 to 75 mass% of an oxide raw material using as a binder a phenol resin in an amount of 1 to 3 mass% of the total material including the binder itself, then heat-treating the mixture at ≥900°C for ≥3 hr in a nonoxidizing atmosphere and pulverizing the obtained heat-treated body, and the thermal spraying material has a grain size of 10 to 140 μm. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了提供一种在修理炉子时应用于热喷涂修复的热喷涂材料,其制造方法和热喷涂执行体,其中热喷涂材料采用非常规化学组成, 从而进一步提高热喷涂材料和热喷涂执行体的耐久性,并且延长烤箱的使用寿命。 解决方案:热喷涂材料通过以5〜40质量%的石墨原料和60〜75质量%的氧化物原料混合,使用1〜3质量%的酚醛树脂作为粘合剂, 的包含粘合剂本身的总材料,然后在非氧化气氛中将混合物在≥900℃下热处理≥3小时,并粉碎所获得的热处理体,并且热喷涂材料的粒度为10〜140 微米。 版权所有(C)2010,JPO&INPIT
    • 25. 发明专利
    • Refractory, method for producing the same, and heating furnace
    • 耐火材料,其制造方法和加热炉
    • JP2006290656A
    • 2006-10-26
    • JP2005111552
    • 2005-04-08
    • Nippon Steel Corp新日本製鐵株式会社
    • UCHINOKURA KATSUMITAIRA HATSUO
    • C04B38/00B28B11/00C04B35/00C04B35/16F27B9/34F27B17/00F27D11/12
    • Y02P40/65
    • PROBLEM TO BE SOLVED: To provide a highly stable and highly strong tridymite heat-insulating refractory which efficiently transmits microwaves. SOLUTION: A main starting material which is either of used silica brick or rejected fired silica brick in each of which the main mineralogical phase comprises 70 mass% or more tridymite phase and below 30 mass% amorphous phase is compounded with 2 to 5 mass% portland cement and 8 to 22 mass% fumed silica to prepare a compounded raw material. A pore formation agent, such as vinylon (polyvinyl alcohol based fiber), in an amount of 5 to 15 mass% is added to 100 mass% compounded raw material, and 5 to 15 mass% water is added to the mixture. The resulting mixture is kneaded and molded. The molding is dried by irradiation with microwaves at an output of 6 to 20 kW per ton of the molding to obtain a dried product. To fire the dried product, it is heat-treated at 1,200°C or higher. In this way, a tridymite heat-insulating refractory having an apparent porosity of 50 to 90%, a compressive strength of 4.0 MPa or higher, and a microwave transmittance about 4 times higher than that of an alumina heat-insulating brick can be obtained. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种高度稳定和高强度的鳞片状绝热耐火材料,其有效地传播微波。 解决方案:将主要矿物相包含70质量%以上的鳞石岩相和低于30质量%的非晶相的二氧化硅砖或废弃的二氧化硅砖的主要起始材料与2至5 质量%硅酸盐水泥和8〜22质量%气相二氧化硅,制备复合原料。 向100质量%的复合原料中加入5〜15质量%的维尼纶(聚乙烯醇系纤维)等的孔形成剂,向混合物中添加5〜15质量%的水。 将所得混合物捏合并模塑。 通过用微波辐射干燥成型物,输出功率为每吨成型6〜20kW,得到干燥品。 为了燃烧干燥的产品,在1,200℃以上进行热处理。 以这种方式,可以获得表观孔隙率为50〜90%,抗压强度为4.0MPa以上,微波透射率比氧化铝隔热砖高4倍的鳞石榴石绝热耐火材料。 版权所有(C)2007,JPO&INPIT
    • 26. 发明专利
    • Treatment method of volatile organic compound
    • 挥发性有机化合物的处理方法
    • JP2006187767A
    • 2006-07-20
    • JP2005355771
    • 2005-12-09
    • Nippon Steel Chem Co LtdNippon Steel Corp新日本製鐵株式会社新日鐵化学株式会社
    • ONISHI KIYOTAKASAKAMOTO TETSUOKONO TAKUMITAIRA HATSUO
    • B01D53/44B01D53/34B01D53/74B01D53/81
    • PROBLEM TO BE SOLVED: To provide a method using an adsorbent with high capability of treating a volatile organic compound and little decrease of mechanical strength in the case of repeat use in the treatment method of a volatile organic compound using activated carbon as the adsorbent. SOLUTION: The treatment method of a volatile organic compound involves an adsorption step of adsorbing the volatile organic compound contained in a treatment gas with a honeycomb activated carbon and a desorption step of desorbing the volatile organic compound adsorbed in the honeycomb activated carbon. The honeycomb activated carbon is yielded by mixing an inorganic binder with activated carbon powder and molding the mixture. In this case, one or more components selected from ferrite, SiC, ZrB 2 , and WC are added. In the desorption step, a non-oxidizing gas or an inert gas is used as a carrier and the honeycomb activated carbon is directly heated by microwave. COPYRIGHT: (C)2006,JPO&NCIPI
    • 待解决的问题:提供一种使用具有高挥发性有机化合物处理能力的吸附剂的方法,并且在使用活性炭作为挥发性有机化合物的挥发性有机化合物的处理方法中重复使用的情况下几乎不降低机械强度 吸附剂。 解决方案:挥发性有机化合物的处理方法包括用蜂窝活性炭吸附处理气体中所含的挥发性有机化合物的吸附步骤和解吸吸附在蜂窝状活性炭中的挥发性有机化合物的解吸步骤。 通过将无机粘合剂与活性炭粉末混合并模制该混合物而产生蜂窝状活性炭。 在这种情况下,添加选自铁素体,SiC,ZrB 2 SB 3和WC中的一种或多种组分。 在解吸工序中,使用非氧化性气体或惰性气体作为载体,蜂窝状活性炭被微波直接加热。 版权所有(C)2006,JPO&NCIPI
    • 28. 发明专利
    • Analyzer of microwave heat treatment
    • 微波热处理分析仪
    • JP2006023228A
    • 2006-01-26
    • JP2004203070
    • 2004-07-09
    • Nippon Steel Corp新日本製鐵株式会社
    • TAIRA HATSUOUCHINOKURA KATSUMI
    • G01N1/28G01N31/00G01N33/24H05B6/80
    • PROBLEM TO BE SOLVED: To provide an analyzer for microwave heat treatment contributing to the elucidation of a harmful substance detaching mechanism at the time of microwave heating.
      SOLUTION: The analyzer of microwave heat treatment has a sample holder 10, comprising a CaO-6Al
      2 O
      3 solidified body, a microwave irradiator 20 for irradiating the sample holder 10 with microwaves, a temperature measuring instrument 30 for measuring the temperature of the sample arranged on the sample holder 10, and an analyzer 50 for analyzing the component of the gas generated from the sample arranged on the sample holder 10.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供微波加热分析仪,有助于在微波加热时澄清有害物质分离机构。 < P>解决方案:微波热处理分析仪具有包含CaO-6Al< SB> O< SB> 3< 3< SB> 3<固体的样品保持器10,用于照射样品的微波照射器20 具有微波的保持器10,用于测量设置在样品保持器10上的样品的温度的温度测量仪器30,以及分析器50,用于分析从设置在样品架10上的样品产生的气体的成分。 (C)2006,JPO&NCIPI
    • 29. 发明专利
    • Method for producing alumina particle with aln modified layer, and modified alumina powder
    • 用ALN改性层生产氧化铝颗粒的方法和改性的氧化铝粉
    • JP2011219309A
    • 2011-11-04
    • JP2010090214
    • 2010-04-09
    • Nippon Steel Chem Co LtdNippon Steel Corp新日本製鐵株式会社新日鐵化学株式会社
    • TAIRA HATSUOSUGIBASHI ATSUSHI
    • C01F7/02C01B21/072C08L101/00
    • PROBLEM TO BE SOLVED: To provide a method for obtaining modified alumina particles by forming a modified layer comprising aluminum nitride (AlN) on at least part of a surface of alumina particles, and to provide modified alumina powder comprising modified alumina particles obtained by the method.SOLUTION: The method for producing alumina particles with an AlN modified layer includes kneading alumina powder comprising alumina particles whose particle diameter is ≥7 μm with a carbon dispersion liquid in which carbon is dispersed, and forming a modified layer comprising aluminum nitride on at least part of a surface of the alumina particles by a heat treatment by which the alumina powder with adhered carbon is kept at a temperature of 1,400-1,700°C for ≥5 min by heating with microwaves in a nitrogen atmosphere. The modified alumina powder comprising modified alumina particles obtained by the method is also provided.
    • 解决问题的方法:提供一种通过在氧化铝颗粒表面的至少一部分上形成包含氮化铝(AlN)的改性层来获得改性氧化铝颗粒的方法,并提供包含改性氧化铝颗粒的改性氧化铝粉末 通过该方法。 解决方案:用AlN改性层制造氧化铝颗粒的方法包括将包含粒径为≥7μm的氧化铝颗粒的氧化铝粉末与碳分散在其中的碳分散液混合,并且在其上形成包含氮化铝的改性层 氧化铝颗粒的表面的至少一部分通过热处理,其中具有粘附碳的氧化铝粉末通过在氮气气氛中通过微波加热而保持在1400-1,700℃的温度下≥5分钟。 还提供了通过该方法获得的包含改性氧化铝颗粒的改性氧化铝粉末。 版权所有(C)2012,JPO&INPIT