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    • 2. 发明公开
    • NOVEL HIGH-DENSITY MAGNETIC COMPOSITE MATERIAL FOR INDUCTOR
    • 用于电感的新型高密度磁性复合材料
    • EP3306623A1
    • 2018-04-11
    • EP15893749.0
    • 2015-06-04
    • Poco Holding Co., Ltd.
    • GUO, XiongzhiXIAO, QiangRUAN, JialinQIU, JunLIU, ZhidaLUO, TaoZHANG, Yunfan
    • H01F1/147H01F1/22H01F41/00H01F17/04C08L83/06
    • H01F1/22C08G77/14C08K3/10C08K3/34C08K2201/01C08L83/06H01F1/26H01F27/255H01F41/0246C08K5/548C08K3/11
    • Disclosed is a novel high-density magnetic composite material for an inductor. The material is composed of 6-12% of high-temperature resin glue and 88-94% of magnetic powder body in percentage by weight. An integrated inductor magnetic core is simply prepared by means of the magnetic composite material of the disclosure without a large press, thus saving the device investment. The mold loss in a pressing process is reduced, and the production cost is reduced. The operation is simple, a magnet of a complex shape can be produced, and an oversized magnet can be produced. A closed magnetic circuit is formed, and the EMI effect is good. The magnetic composite material of the disclosure enables the density of a solidified magnet to be high under the action of special high-temperature resin glue, it can be guaranteed that the density is 5.5-6.2 g/cm 3 , the sensitive quality value for preparing an inductor is high, and the initial permeability can be 14µ or above. The magnetic composite material of the disclosure can bear a higher temperature, and can work at the temperature of 180°C. The magnetic composite material of the disclosure is high in utilization rate, low in scrap rate and low in dust rate, and meets the requirement for environmental protection.
    • 公开了用于电感器的新型高密度磁性复合材料。 该材料由6-12%的高温树脂胶和88-94%的磁粉体按重量百分比组成。 利用本发明的磁性复合材料简单地制备集成电感器磁芯而不需要大的压力,从而节省了设备投资。 压制过程中的模具损失减少,并且生产成本降低。 操作简单,可以生产复杂形状的磁体,并且可以生产超大尺寸的磁体。 形成闭合磁路,EMI效果好。 本发明的磁性复合材料能够在特殊的高温树脂胶的作用下使得固化磁体的密度较高,可以保证密度为5.5-6.2g / cm 3,这是制备 电感较高,初始磁导率可达14μ以上。 本发明的磁性复合材料可以承受更高的温度,并且可以在180℃的温度下工作。 本发明的磁性复合材料利用率高,废品率低,粉尘率低,符合环保要求。
    • 7. 发明公开
    • Method to form multi-material sintered articles
    • Verfahren zur Herstellung gesinterterFormkörperaus unterschiedlichen Materialien
    • EP1213072A2
    • 2002-06-12
    • EP01640002.0
    • 2001-09-03
    • Advanced Materials Technologies, Pte Ltd.
    • Kay-Leong, LimLye-King, TanEng-Seng, TanBaumgartner, Robin
    • B22F7/06
    • B22F3/225B21C3/02B22F5/00B22F7/06B22F2998/00B22F2998/10H01F1/22Y10T428/12028B22F5/007B22F5/10B22F2207/20B22F3/02B22F3/22
    • The invention shows how powder injection molding may be used to form a continuous body having multiple parts (21,23), each of which has different physical properties such as magnetic characteristics or hardness. This is accomplished through careful control of the relative shrinkage rates of these various pads. Additionally, care is taken to ensure that only certain selected physical properties are allowed to differ between the parts while others may be altered through relatively small changes in the composition of the feedstocks used. An additional application of the present invention is a process for forming, in a single integrated operation, an object that is contained within an enclosure while not being attached to said enclosure. This is accomplished by causing the shrinkage rate of the object to be substantially greater than that of the enclosure. As a result, after sintering, the object is found to have detached itself from the enclosure and is free to move around therein.
    • 本发明示出了如何使用粉末注射成型来形成具有多个部件(21,23)的连续体,每个部件具有不同的物理性能,例如磁特性或硬度。 这是通过仔细控制这些各种垫的相对收缩率来实现的。 另外,注意确保只允许某些选定的物理性质在各部分之间不同,而其它物理性质可以通过使用的原料的组成的相对小的变化而改变。 本发明的另一个应用是在单个集成操作中形成包含在外壳内而不附着到所述外壳的物体的过程。 这是通过使物体的收缩率显着大于外壳的收缩率来实现的。 结果,在烧结之后,发现物体已经从外壳脱离并且可以自由地在其周围移动。