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    • 1. 发明公开
    • METHOD FOR PRODUCING HIGH-STRENGTH SEAMLESS CR-NI ALLOY PIPE
    • 用于生产高强度无缝钢管从Cr-Ni合金
    • EP2415883A1
    • 2012-02-08
    • EP10758614.1
    • 2010-03-29
    • Sumitomo Metal Industries, Ltd.
    • OTOME, YoheiIGARASHI, MasaakiOKADA, HirokazuKONDO, KunioSAGARA, MasayukiSHIMODA, Kazuhiro
    • C21D8/10C22C38/00C22C38/58
    • C21D8/10C21D6/004C22C1/002
    • A method for producing a high-strength Cr-Ni alloy seamless pipe, excellent in hot workability and stress corrosion cracking resistance, without causing the lamination during piercing-rolling, comprising:
      preparing an alloy billet that has a chemical composition comprising, by mass%, of C: 0.05% or less, Si: 1.0% or less, Mn: less than 3.0%, P: 0.005% or less, S: 0.005% or less, Cu: 0.01 to 4.0%, Ni: 25% or more and less than 35%, Cr: 20 to 30%, Mo: 0.01% or more and less than 4.0%, N: 0.10 to 0.30%, Al: 0.03 to 0.30%, O (oxygen): 0.01% or less, REM (rare earth metal): 0.01 to 0.20%, and the balance being Fe and impurities, and satisfying the following formula (1);
      hot working to make a seamless material pipe on the basis of a cross roll piercing process; subjecting a solution treatment; and
      cold working. N × P / REM ≤ 0.10
      wherein P, N and REM in formula (1) represent the contents (mass%) of P, N and REM, respectively.
      The Cr-Ni alloy may further contain one or more of W, Ti, Nb, Zr, V, Ca and Mg.
    • 一种用于生产高强度Cr-Ni合金无缝管,优异的热加工性和耐应力腐蚀裂纹性,没有穿孔轧制过程中引起的层压方法,包括:准备合金坯料确实具有化学组合物,包含,以质量%计 中,C:0.05%以下,Si:1.0%以下,Mn:小于3.0%,P:0.005%以下,S:0.005%以下,Cu:0.01〜4.0%以下,Ni:25%或更多 且小于35%以下,Cr:20〜30%以下,Mo:0.01%以上且小于4.0%,N:0.10〜12:30%以下,Al:0.03〜12:30%,O(氧):0.01%以下,REM (稀土类金属):12:01到12:20%,且余量由Fe及杂质构成,且满足下述式(1); 热加工以使横辊穿孔过程的基础上的无缝管的材料; 经受固溶处理; 和冷加工。 N×P / REM‰¤00:10 worin P,N和REM在式(1)表示的P,N和SEM的含量(质量%)表示。 的Cr-Ni合金可含有一个或多个另外的钨,钛,铌,锆,V,Ca和Mg的。
    • 3. 发明公开
    • BORING MACHINE
    • 镗床
    • EP2130621A1
    • 2009-12-09
    • EP08703141.5
    • 2008-01-11
    • SUMITOMO METAL INDUSTRIES, LTD.
    • HIRASE, NaoyaYAMAKAWA, TomioSHIMODA, Kazuhiro
    • B21B19/04B21B39/14
    • B21B19/04B21B23/00B21B39/165
    • A piercing mill 10 includes a plurality of inclined rolls 1, a plug 2, a pusher 4, and a guide roll 6. The pusher 4 pushes a round billet 20 from the rear end at least until the round billet 20 advances for a prescribed distance after contacting the inclined rolls 1. The guide roll 6 is provided between the inclined rolls 1 and the pusher 4. The guide roll 6 includes a roll shaft 61 and a roll surface 62. The roll shaft 61 is arranged obliquely with respect to the pass line PL. The sectional shape of the roll surface 62 is a concave arch shape. Furthermore, the guide roll is undriven. The round billet 20 pushed by the pusher 4 is provided with rotation by the guide roll 6. Therefore, the friction force generated when the round billet 20 contacts the inclined rolls 1 is reduced. Consequently, the wear amount of a plurality of inclined rolls can be restrained if the round billet is pierced and rolled while it is pushed in between the inclined rolls using the pusher.
    • 穿孔机10包括多个倾斜辊1,插塞2,推进器4和导向辊6.推进器4从后端推压圆形坯料20,至少直到圆形坯料20前进规定的距离 在与倾斜辊1接触之后。导辊6设置在倾斜辊1和推动器4之间。导辊6包括辊轴61和辊表面62.辊轴61相对于通道倾斜布置 PL线。 辊表面62的截面形状为凹弧形。 此外,导辊是未驱动的。 由推进器4推动的圆形钢坯20被导向辊6旋​​转。因此,当圆钢坯20接触倾斜辊1时产生的摩擦力减小。 因此,若利用推杆将圆钢坯压入倾斜辊之间并进行轧制,则能够抑制多个倾斜辊的磨损量。
    • 5. 发明公开
    • PROCESS FOR PRODUCING SEAMLESS PIPE
    • 生产无缝管的过程
    • EP2008733A1
    • 2008-12-31
    • EP06730223.2
    • 2006-03-28
    • SUMITOMO METAL INDUSTRIES, LTD.
    • YAMANAKA, AkihiroADACHI, ManabuYAMAKAWA, TomioNAKAIKE, KoujiSHIMODA, KazuhiroANRAKU, Toshiro
    • B21B19/04B22D11/00B22D11/124B22D27/04
    • B21B19/04B22D11/124
    • A process for producing a seamless pipe characterized by including a continuous casting step in which a round billet material having a carbon content of not more than 0.1% by mass and having an outside diameter exceeding 300 mm is cast so that the whole of a central circular region, in terms of cross section, which has a diameter of at least 60 mm may be constituted of an equiaxed crystal structure. Further, in the process for seamless-pipe production, the round billet obtained from the billet material as cast produced in the above continuous casting step may be pierced/rolled with a piercing/rolling machine under conditions in which the ratio of the number of billet rotations to the billet outer diameter draft is set in the suitable range according to the ratio of the gorge portion diameter to the inlet diameter at the inclined rolls, thereby giving a seamless pipe reduced in the incidence of inner surface flaws. Furthermore, as a piercing plug, a suitably configured plug, having a substantially round column-shaped front rolling section with a spherical tip face, may be used, so that Mannesmann fracture and circumferential shear strains are significantly inhibited and no billet onset-engagement failure occurs at all. This process for seamless-pipe production makes it possible to produce a seamless pipe much more improved in inner surface quality with exceedingly high productivity.
    • 1.一种无缝管的制造方法,其特征在于,具有连续铸造工序,该连续铸造工序中,将碳含量为0.1质量%以下且外径超过300mm的圆坯材铸造成整体中央圆形 就截面而言,直径至少60mm的区域可以由等轴晶体结构构成。 此外,在无缝钢管生产过程中,由上述连续铸造步骤生产的铸件坯料获得的圆坯可以在穿孔/轧制机的条件下进行穿孔/轧制,其中钢坯数量 根据倾斜辊处的峡部直径与入口直径的比率,将对钢坯外径吃水的旋转设定在合适的范围内,从而得到内表面缺陷减少的无缝钢管。 此外,作为穿孔塞,可以使用适当构造的具有基本上为圆柱形的具有球形顶端面的圆柱形前部轧制部分的塞子,从而显着抑制曼内斯曼断裂和圆周剪切应变,并且不会出现钢坯起始接合失效 根本不存在。 这种无缝管生产工艺可以生产出内表面质量更高,生产效率极高的无缝管。
    • 7. 发明公开
    • METHOD FOR PRODUCING SEAMLESS PIPE
    • 生产无缝管的方法
    • EP2281641A1
    • 2011-02-09
    • EP09723678.0
    • 2009-02-27
    • Sumitomo Metal Industries, Ltd.
    • INAGE, TakateruYAMAKAWA, TomioSHIMODA, Kazuhiro
    • B21B19/04B21B27/02
    • B21B19/04B21B25/00B21B27/025
    • Disclosed is a method for producing a seamless pipe by using a piercing mill which pierces and rolls a round billet heated to 1300°C or lower, wherein the piercing mill is composed of a pair of skew rolls disposed to face each other across a pass line, a pair of guide devices disposed to face each other across the pass line, and a plug disposed along the pass line, between the pair of the skew rolls and also between the pair of the guide devices, wherein the piercing-rolling is performed under the conditions satisfying the following formulas (1) to (3) to prevent wrinkle flaws of the seamless pipe: - 1.0 Δθ Δθ = θ p - θ r - 0.37 × Δθ + 1.47 ≤ R n ≤ 0.37 × Δθ + 2.67
      wherein the meanings of the individual symbols in the above-described formulas are as follows:
      θ r : The half angle (°) between the pass line and the main roll face in the condition of the feed angle of the main rolls being zero
      θ p : The half angle (°) between the pass line and the reeling section of the plug
      R n : The number of times of the reeling of the plug
    • 本发明提供一种无缝管的制造方法,其使用对加热至1300℃以下的圆坯进行穿孔轧制的穿孔轧机,其中,穿孔轧机由在轧制线上相对配置的一对歪斜轧辊 在所述一对斜辊之间以及所述一对导向装置之间,夹着所述轧制线对置配置的一对导向装置以及沿着所述轧制线配置的插塞,其中,在所述一对导向装置之间进行穿孔轧制 满足下式(1)〜(3)防止无缝管的褶皱缺陷的条件:-1.0 <ΔθΔθ=θp-θr-0.37×Δθ+1.47≤Rn≤0.37×Δθ+ 2.67其中, 上述公式中的各个符号如下:θr:在主辊的进给角度为零的情况下,轧制线与主辊表面之间的半角(°)θp:半角(°) 在通过线与插头Rn的卷取部分之间:数量 插头卷绕的次数
    • 8. 发明公开
    • PUSHER DEVICE FOR PIERCING-ROLLING PROCESS AND SEAMLESS PIPE MANUFACTURING METHOD USING SAME
    • 用于生产无缝管使用的滑动装置用于空穴连轧工艺
    • EP2168696A1
    • 2010-03-31
    • EP08711632.3
    • 2008-02-20
    • Sumitomo Metal Industries, Ltd.
    • YAMAKAWA, TomioSHIMODA, Kazuhiro
    • B21B23/00B21B19/04
    • B21B19/04B21B23/00B21B39/06B21B2261/08B21B2261/10
    • A pusher device 4 includes a cylinder device 30 and a pusher mandrel 34. The cylinder device 30 includes a cylinder shaft 32. The pusher mandrel 34 is attached to the tip end of the cylinder shaft 32. The tip end of the pusher mandrel 34 is abutted against the rear end of a billet 20. The cross sectional area Sp of the pusher mandrel 34 and the cross sectional area Sb of the billet 20 satisfy Expression (1). The length Lp of the pusher mandrel 34 and the cross sectional area Sp of the pusher mandrel 34 satisfy Expression (2). The moving distance Lc of the tip end of the cylinder shaft 32 during piercing and rolling and the outer diameter Dc of the cylinder shaft 32 satisfy Expression (3). Therefore, the pusher device 4 can restrain the wall thickness deviation of the tip end part of a produced hollow shell. 0.3 ≤ Sp / Sb Lp / Sp ≤ 1.2 Lc / Dc ≤ 45
    • 推动器装置4包括一个液压缸装置30和推杆芯棒34的气缸装置30包括圆筒轴32的推杆芯棒34被安装在气缸轴32的推杆芯棒的顶端34是的前端 紧靠一个钢坯20的推杆芯棒34的横截面积Sp和钢坯20的横截面面积Sb的后端满足表达式(1)。 推杆芯棒34的长度Lp和推杆芯棒34的横截面面积SP满足表达式(2)。 穿孔轧制和外径Dc上的圆筒轴32的过程中气缸轴32的前端的移动距离Lc满足表达式(3)。 因此,推动器装置4可以抑制所制造的管坯的前端部的壁厚不均。 0.3‰¤SP /锑的Lp / SP‰¤1.2 LC / DC‰¤45