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    • 3. 发明公开
    • COATED SURFACE CUTTING TOOL
    • 涂层表面切削工具
    • EP3315232A1
    • 2018-05-02
    • EP16814432.7
    • 2016-06-23
    • Mitsubishi Materials Corporation
    • OKUDE, MasakiYAMAGUCHI, Kenji
    • B23B27/14C23C16/30C23C16/36C23C16/40
    • C23C16/36C23C16/30C23C16/32C23C16/34C23C16/403C23C28/044C23C28/048C23C30/005
    • To provide a surface-coated cutting tool that exhibits excellent peeling resistance and chipping resistance under heavy cutting conditions with high-speed, large depth of cut and high feed rate in which a high load is exerted on a cutting edge.
      In a surface-coated cutting tool including a tool body that is made of a tungsten carbide-based cemented carbide or a titanium carbonitride-based cermet and a hard coating layer that includes a lower layer and an upper layer and formed on a surface of the tool body, the lower layer is composed of a Ti compound layer including at least a TiCN layer; the upper layer includes an Al 2 O 3 layer having an α-type crystal structure; regarding Al 2 O 3 crystal grains of the upper layer, in a case where a coincidence grain boundary distribution graph is measured, sulfur is segregated in a grain boundary of ∑31 or more and a grain boundary length thereof is 20% to 50% relative to the whole grain boundary length in the constituent atom sharing lattice point form of ∑3 or more; and absolute values of residual stress values of a flank face and a rake face including at least a cutting edge ridge line part of the upper layer are 100 MPa or less.
    • 本发明提供一种表面被覆切削工具,其在重切削条件下,在切削刃的高速,大切削深度,高切削量的高进给速度下,表现出优异的耐剥离性和耐崩刃性。 在包括由碳化钨基超硬合金或碳氮化钛基金属陶瓷制成的工具主体的表面被覆切削工具和形成在所述工具主体的表面上的包括下层和上层的硬涂层 工具体,下层由至少包含TiCN层的Ti化合物层构成; 上层包括具有α型晶体结构的Al 2 O 3层; 关于上层的Al 2 O 3晶粒,在测量符合晶界分布图的情况下,硫在晶界中偏析为Σ31以上,晶界长度相对于整体为20%〜50% 共享晶格点形式的组成原子的晶界长度为Σ3或更多; 并且至少包括上层的切削刃棱线部的后刀面和前刀面的残余应力值的绝对值为100MPa以下。
    • 5. 发明公开
    • SURFACE-COATED CUTTING TOOL WITH RIGID COATING LAYER EXHIBITING EXCELLENT CHIPPING RESISTANCE
    • 具有刚性涂层的表面涂层切削刀具,表现出优异的切削性能
    • EP3305446A1
    • 2018-04-11
    • EP16800036.2
    • 2016-05-25
    • Mitsubishi Materials Corporation
    • YANAGISAWA, KousukeTATSUOKA, ShoSATO, KenichiYAMAGUCHI, Kenji
    • B23B27/14B23C5/16C23C16/36
    • B23C5/16B23C2224/22B23C2228/10C23C16/36C23C16/45523C23C28/044C23C28/048C23C30/005
    • Provided is a coated tool in which a hard coating layer has excellent chipping resistance and fracture resistance during high-speed intermittent cutting work and exhibits excellent wear resistance during long-term use. The hard coating layer includes at least a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Ti 1-x Al x ) (C y N 1-y ), a periodic concentration variation is present in crystal grains of a complex nitride or complex carbonitride having a NaCl type face-centered cubic structure in the layer, a direction of the periodic concentration variation includes at least a direction at an angle of 30 degrees or less with respect to a plane parallel to a surface of a tool body, the layer preferably has a columnar structure, an area ratio of a periodic concentration variation of Ti and Al present is 40% by area or more, a period of the concentration variation is 1 to 10 nm, a difference between an average of local maximums and an average of local minimums of a periodically varying amount x of Al is 0.01 to 0.1, fine crystal grains having a hexagonal structure with an average grain size of 0.01 to 0.3 µm are present at grain boundaries between the crystal grains in a ratio of 5% by area or less.
    • 本发明提供一种涂布工具,其中硬涂层在高速间歇切割加工期间具有优异的抗碎裂性和抗断裂性,并且在长期使用期间表现出优异的耐磨性。 硬涂层至少包括由组成式:(Ti 1-x Al x)(C y N 1-y)表示的复合氮化物或复合碳氮化物层,周期性浓度变化存在于复合氮化物或复合碳氮化物的晶粒中, 所述层中的NaCl型面心立方结构,所述周期性浓度变化的方向至少包括相对于与工具主体的表面平行的平面成30°以下的角度的方向,所述层优选具有 柱状结构,Ti和Al的周期性浓度变化的面积比率为40面积%以上,浓度变化的周期为1〜10nm,局部最大值的平均值与局部的平均值之差 Al的周期性变化量x的最小值为0.01〜0.1,具有平均晶粒尺寸为0.01〜0.3μm的六方晶系结构的微细晶粒存在于晶格中的晶界间 面积在5%以下。
    • 7. 发明公开
    • SURFACE-COATED CUTTING TOOL
    • OBERFLÄCHENBESCHICHTETESSCHNEIDWERKZEUG
    • EP3150309A1
    • 2017-04-05
    • EP15799293.4
    • 2015-05-29
    • Mitsubishi Materials Corporation
    • OKUDE, MasakiYAMAGUCHI, Kenji
    • B23B27/14C23C16/36C23C16/40
    • B23C5/16B23B27/14C23C16/0272C23C16/06C23C16/32C23C16/34C23C16/36C23C16/40C23C16/403
    • A surface-coated cutting tool of the invention is a surface-coated cutting tool in which a hard coating layer that is composed of a lower layer and an upper layer is deposited on a surface of a tool body that is made of a WC-based cemented carbide or a TiCN-based cermet, (a) the lower layer has at least one Ti compound layer made of a TiCN layer, (b) the upper layer is made of an α-type Al 2 O 3 layer, (c) in a case where, regarding Al 2 O 3 crystal grains of the entire upper layer, a constituent atom-sharing lattice point distribution is measured, a highest peak is present in ∑3, and a distribution ratio of ∑3 is 70% or more, and (d) a ratio of a ∑3-coincidence grain boundary continuing from an interface between the lower layer and the upper layer to an outermost surface of the upper layer is 60% or more of a ∑3-coincidence grain boundary of the upper layer. In addition, it is preferable that an outermost surface layer of the lower layer be made of an oxygen-containing TiCN layer, and in a case where an inclined angle frequency distribution is measured regarding the Al 2 O 3 crystal grains of the upper layer, a frequency ratio of the Al 2 O 3 crystal grains in an inclined angle division of 0 to 10 degrees be 70% or greater, and an area ratio of Al 2 O 3 crystal grains of the upper layer that have an aspect ratio of 5 or more be 80% or more.
    • 本发明的表面涂层切削工具是一种表面涂覆的切削工具,其中由下层和上层组成的硬涂层沉积在由WC基制成的工具主体的表面上 硬质合金或TiCN基金属陶瓷,(a)下层具有至少一个由TiCN层制成的Ti化合物层,(b)上层由±型Al 2 O 3层制成,(c) 在关于整个上层的Al 2 O 3晶粒的情况下,测量组成原子共享点阵分布,在'3中存在最高峰,'3分配比为70% 以上,(d)从上层与上层之间的界面连续的“3重合”晶界与上层的最外表面的比例为“3重合”的60%以上 上层晶界。 此外,优选的是,下层的最外表面层由含氧的TiCN层制成,并且在对上层的Al 2 O 3晶粒测量倾斜角频率分布的情况下, 倾斜角度分割为0〜10度的Al 2 O 3晶粒的频率比为70%以上,上层的Al 2 O 3晶粒的长宽比为5的面积比, 多达80%以上。