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    • 5. 发明公开
    • UNDERFILL PROCESS FOR FLIP-CHIP LEDS
    • UNTERFÜLLUNGSVERFAHRENFÜRFLIP-CHIP-LED
    • EP2266149A1
    • 2010-12-29
    • EP09722834.0
    • 2009-03-13
    • Koninklijke Philips Electronics N.V.Philips Lumileds Lighting Company LLC
    • BASIN, GrigoriyDIANA, FredericMARTIN, Paul, S.SIMONIAN, Dima
    • H01L33/00
    • H01L33/54H01L24/97H01L33/0079H01L33/56H01L2224/16225H01L2224/32225H01L2224/73204H01L2924/00
    • An underfill technique for LEDs (10, 12) uses compression molding (50) to simultaneously encapsulate an array of flip-chip LED dies mounted on a submount wafer (22). The molding process causes liquid or softened underfill material (41) to fill the gap between the LED dies and the submount wafer. The underfill material is then hardened, such as by curing. The cured underfill material (54) over the top and sides of the LED dies is removed using microbead blasting (58). The exposed growth substrate (12) is then removed from all the LED dies by laser lift-off (60), and the underfill supports the brittle epitaxial layers (10) of each LED die during the lift-off process. The submount wafer is then singulated. This wafer-level processing of many LEDs simultaneously greatly reduces fabrication time, and a wide variety of materials may be used for the underfill since a wide range of viscosities is tolerable.
    • 用于LED的底部填充技术使用压缩成型来同时封装安装在底座晶片上的倒装芯片LED管芯阵列。 成型工艺使液体底部填充材料(或软化的底部填充材料)填充LED管芯和底座晶片之间的间隙。 然后将底部填充材料硬化,例如通过固化。 使用微珠喷砂除去在LED管芯的顶部和侧面上固化的底部填充材料。 然后通过激光剥离从裸露的生长衬底去除所有的LED管芯,并且底部填充物在剥离过程中支持每个LED管芯的脆性外延层。 然后将底座晶片分割。 许多LED的晶片级处理同时大大减少了制造时间,并且可以使用各种各样的材料用于底部填充,因为宽范围的粘度是可以容忍的。
    • 8. 发明公开
    • REFLECTIVE SUBSTRATE FOR LEDS
    • REFLEKTIERENDES SUBSTRATFÜRLED
    • EP2454764A1
    • 2012-05-23
    • EP10732750.4
    • 2010-06-22
    • Philips Lumileds Lighting Company LLCKoninklijke Philips Electronics N.V.
    • BASIN, GrigoriyMARTIN, Paul S.
    • H01L33/46H01L33/50
    • H01L33/60H01L33/507H01L2224/16225H01L2224/97H01L2924/181H01L2933/0091H01L2924/00012
    • An underfill formation technique for LEDs molds a reflective underfill material to encapsulate LED dies mounted on a submount wafer while forming a reflective layer of the underfill material over the submount wafer. The underfill material is then hardened, such as by curing. The cured underfill material over the top of the LED dies is removed using microbead blasting while leaving the reflective layer over the submount surface. The exposed growth substrate is then removed from all the LED dies, and a phosphor layer is molded over the exposed LED surface. A lens is then molded over the LEDs and over a portion of the reflective layer. The submount wafer is then singulated. The reflective layer increases the efficiency of the LED device by reducing light absorption by the submount without any additional processing steps.
    • 用于LED的底部填充形成技术模制反射底部填充材料以封装安装在底座晶片上的LED管芯,同时在底座晶片上形成底部填充材料的反射层。 然后将底部填充材料硬化,例如通过固化。 使用微珠喷射除去在LED管芯顶部的固化的底部填充材料,同时将反射层留在底座表面上。 然后将曝光的生长衬底从所有的LED管芯移除,并且在暴露的LED表面上模制荧光体层。 然后将透镜模制在LED上并在反射层的一部分上方。 然后将底座晶片分割。 反射层通过减少副安装座的光吸收而没有任何额外的处理步骤来增加LED器件的效率。