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    • 3. 发明公开
    • Motor and electronics cooling system for a high power cordless nailer
    • 汽车与电动机公司Hochleistungsnagler
    • EP2711139A2
    • 2014-03-26
    • EP13182846.9
    • 2013-09-03
    • Black & Decker Inc.
    • Ekstrom, Erik A.Smith, David J.
    • B25F5/00
    • A battery powered tool includes a housing containing a motor assembly. A fan positioned in the housing is rotated by the motor assembly. The fan has a circular ring/body and further has multiple fan blades directly connected to the circular ring body. The circular ring/body defines a concave shaped surface having the fan blades directly connected to the concave shaped surface. A housing cover includes: first and second extending walls; a slot created between the first and second extending walls; and multiple air intake vents all positioned in a lower housing zone separated from an upper housing zone by the slot. An electronics module is positioned in the housing proximate to the housing cover lower housing zone such that air entering the intake vents passes only through the lower housing zone and past the electronics module to cool the electronics module before entering the fan.
    • 电池供电的工具包括容纳电动机组件的壳体。 定位在壳体中的风扇由电动机组件旋转。 风扇具有圆形环/主体,并且还具有直接连接到圆环体的多个风扇叶片。 圆形环/本体限定了具有直接连接到凹形表面的风扇叶片的凹形表面。 壳体盖包括:第一和第二延伸壁; 在第一和第二延伸壁之间产生的槽; 并且多个进气口全部位于通过槽与上壳体区隔开的下壳体区域中。 电子模块定位在壳体中靠近壳体盖下壳体区域,使得进入进气口的空气仅通过下壳体区域并经过电子模块以在进入风扇之前冷却电子模块。
    • 6. 发明公开
    • HIGH POWER BRUSHLESS MOTOR
    • BÜRSTENLOSERHOCHLEISTUNGSMOTOR
    • EP3162513A2
    • 2017-05-03
    • EP16195941.6
    • 2016-10-27
    • Black & Decker Inc.
    • Palich, Andrew M.Marjomaa, Michael R.Pulley, Kevin L.Smith, David J.Bush, Dennis ACherry, Mark T.Eshleman, ScottGottesman, Tal
    • B25F5/00
    • B25F5/008B23D45/044B25F5/02H01M10/42H01M2010/4271H01M2220/30H02K7/145H02K11/215H02K11/33
    • A power tool is provided including a tool housing; at least one battery receptacle accommodated on the tool housing, the battery receptacle being adapted to receive a battery pack (40) having a maximum voltage of at least 60 volts; and a brushless DC (BLDC) motor (100) disposed within the tool housing, the motor including a stator assembly and a rotor assembly rotatably disposed within the stator assembly. A motor control and power module (200) is disposed in close proximity to the motor (100), including a power switch circuit electrically coupled to the motor and a first controller configured to control a switching operation of the power switch circuit for supply of power from the battery pack (40) to the motor. A battery management control module (300) is disposed in close proximity to the battery receptacle, including a second controller distinct from the first controller, the second controller configured to manage an operation of the battery pack (40).
    • 提供了一种电动工具,包括工具壳体; 容纳在所述工具壳体上的至少一个电池插座,所述电池插座适于接收具有至少60伏的最大电压的电池组(40); 和布置在所述工具壳体内的无刷DC(BLDC)电动机(100),所述电动机包括定子组件和可旋转地设置在所述定子组件内的转子组件。 电动机控制和电力模块(200)被布置成紧邻电动机(100),包括电耦合到电动机的电力开关电路和被配置为控制功率开关电路的开关操作以供电的第一控制器 从电池组(40)到电动机。 电池管理控制模块(300)设置在电池插座附近,包括不同于第一控制器的第二控制器,第二控制器被配置为管理电池组(40)的操作。
    • 7. 发明公开
    • BRUSHLESS MOTOR ASSEMBLY FOR A FASTENING TOOL
    • BÜRSTENLOSEMOTORANORDNUNGFÜREIN BEFESTIGUNGSWERKZEUG
    • EP3035508A2
    • 2016-06-22
    • EP15201262.1
    • 2015-12-18
    • Black & Decker Inc.
    • Crosby, ColinSmith, David J.Tennison, Merritt, JPurohit, Madhur M.Fogle, John B
    • H02K29/08
    • H02K7/145B25F5/02H02K1/187H02K1/27H02K1/2786H02K1/28H02K5/161H02K7/02H02K7/086H02K9/06H02K11/0073H02K11/215H02K11/33H02K29/08H02K2203/03
    • An electric brushless DC (BLDC) motor is provided including an outer rotor assembly having a substantially-cylindrical metallic rotor body having, rotor magnets mounted within an inner surface of the rotor body, and a molded structure formed within the rotor body. The molded structure includes a main body formed on an inner surface of the rotor body to securely cover and retain the rotor magnets on the inner surface of the rotor body, an axial fan formed at an end of the rotor body opposite the rotor magnets, and a sense magnet mount formed at approximately a radial center portion of the axial fan. Alternatively or additionally, the molded structure includes a radial member projecting inwardly from the main body towards a center of the outer rotor assembly, and a bearing support member having a substantially cylindrical shape in an axial direction of the outer rotor and supported by the at least one radial member.
    • 本发明提供一种电动无刷DC(BLDC)电动机,其包括具有大致圆筒形的金属转子体的外转子组件,具有安装在转子体的内表面内的转子磁体和形成在转子体内的模制结构。 模制结构包括形成在转子体的内表面上的主体,用于将转子磁体牢固地覆盖并保持在转子体的内表面上;轴向风扇,其形成在与转子磁体相对的转子体的端部;以及 形成在轴流风扇的大致中心部的感测磁铁座。 替代地或另外地,模制结构包括从主体朝向外转子组件的中心向内突出的径向构件,以及轴承支撑构件,其在外转子的轴向方向上具有基本上圆柱形的形状,并且至少被支撑 一个径向构件。
    • 8. 发明公开
    • Method of making an armature
    • 赫尔斯特朗·赫尔斯特朗
    • EP2073354A2
    • 2009-06-24
    • EP08169398.8
    • 2008-11-19
    • Black & Decker Inc.
    • Smith, David J.Stone, John C.Tumberlinson, RobertOrtt, Earl M
    • H02K3/44
    • H02K3/44Y10T29/49Y10T29/49009Y10T29/49011Y10T29/49012Y10T29/49071Y10T29/53148
    • An armature for an electric motor has a lamination stack on a shaft with a commutator mounted on one end of the shaft. Magnet wires wound in slots in the lamination stack, the commutator and armature shaft are at least partially encapsulated in thermoset. The commutator has a commutator ring divided into a plurality of segments with slots between the segments that are filled with a second plastic when the commutator is made by molding a core of the second plastic, such as phenolic, in the commutator ring before the commutator ring is mounted on the armature shaft. Prior to molding the thermoset, the commutator ring is sealed. The seal prevents the thermoset from flowing into the slots between the commutator ring segments or over the commutator ring.
    • 用于电动机的电枢在轴上具有层叠叠层,其上安装有在轴的一端上的换向器。 卷绕在叠片堆叠中的槽中的磁铁线,换向器和电枢轴至少部分地封装在热固性材料中。 换向器具有分成多个段的换向器环,当换向器通过在换向器环之前在换向器环中成型第二塑料(例如酚醛树脂)的芯而制成时,在段之间具有狭槽的槽,其间填充有第二塑料 安装在电枢轴上。 在模制热固性材料之前,将换向器环密封。 密封件防止热固性材料流入换向器环段之间或换向器环上的槽中。
    • 10. 发明公开
    • Power tool hall effect mode selector switch
    • 电动工具霍尔效果模式选择开关
    • EP2716408A3
    • 2018-04-18
    • EP13170097.3
    • 2013-05-31
    • Black & Decker Inc.
    • Ekstrom, Erik A.Garber, Stuart E.Lim, JongsooSmith, David J.Waikar, Shailesh P
    • B25C1/00
    • B25C1/00B25C1/06B25F5/00G01D5/147
    • A mode selector switch (800) for a power tool (1) that can have a source of a magnetic field and use a magnetoresistive component to produce an output signal that changes when the strength of the magnetic field changes. The power tool can have a microprocessor (1040) that changes an operational mode of the power tool based on a change of the output signal from the magnetoresistive component. The magnetoresistive component can be a Hall effect sensor (600) and the power tool can be a nailer. The power tool can have a switching means which changes an operational mode based upon a change in the strength of the magnetic field upon a magnetoresistive component. A method of controlling a power tool, having a step of changing an operational mode of a power tool based upon identifying a change in output from a magnetoresistor.
    • 一种用于电动工具(1)的模式选择器开关(800),其可以具有磁场源并且使用磁阻组件来产生当磁场强度改变时改变的输出信号。 电动工具可以具有微处理器(1040),其基于来自磁阻部件的输出信号的改变来改变电动工具的操作模式。 磁阻组件可以是霍尔效应传感器(600),动力工具可以是打钉机。 电动工具可以具有开关装置,该开关装置基于磁阻元件上的磁场强度的变化来改变工作模式。 一种控制动力工具的方法,其具有基于识别来自磁阻器的输出的变化来改变动力工具的操作模式的步骤。