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    • 6. 发明公开
    • STATOR-MANUFACTURING METHOD AND STATOR
    • STATORHERSTELLUNGSVERFAHREN UND定子
    • EP3142235A4
    • 2017-09-27
    • EP15832281
    • 2015-08-07
    • AISIN AW CO
    • HASHIMOTO SHINGOSAITO MASAKISATO SHINGOKOGA KIYOTAKA
    • H02K15/04H02K1/14H02K3/04H02K3/12H02K15/085
    • H02K3/12H02K1/145H02K3/04H02K15/04H02K15/0435H02K15/085
    • A lead wire bending process inserts a plurality of concentrically wound coils into slots, each of the concentrically wound coils being formed by winding a flat conductive wire for a plurality of turns, each of the slots being formed between every two adjacent teeth extending radially inward from an annular back yoke of a stator core, and bends lead wire portions of the inserted concentrically wound coils projecting in an axial direction from an end surface of the stator core. The lead wire bending process includes a first bending process of bending the lead wire portions using predetermined parts as fulcrums so that the parts positioned closer to ends than the predetermined parts topple radially outward and a second bending process of bending the lead wire portions using, as fulcrums, the connection parts connecting to the slot accommodation portions of the concentrically wound coils so that the lead wire portions approach the end surface of the stator core along the circumferential direction of the stator core after the bending in the first bending process.
    • 引线弯曲工艺将多个同心绕制的线圈插入到槽中,每个同心缠绕的线圈通过缠绕扁平导线多圈而形成,每个槽形成在每两个相邻的齿之间 定子铁芯的环状的后轭铁,并且使从所述定子铁芯的端面沿轴向突出的所插入的同心卷绕线圈的引线部弯曲。 引线弯曲工序包括:第一弯曲工序,以规定部位为支点弯曲引线部,以使位于比规定部位更靠近端部的部分向半径方向外侧倾倒;以及第二弯曲工序,弯曲引线部, 支点,所述连接部分连接到同心缠绕的线圈的槽容纳部分,使得引线部分在第一弯曲过程中弯曲之后沿着定子芯的周向方向接近定子芯的端表面。
    • 9. 发明公开
    • STATOR ASSEMBLING METHOD AND STATOR
    • EP3145058A4
    • 2017-10-18
    • EP15837960
    • 2015-08-31
    • AISIN AW CO
    • HASHIMOTO SHINGOSATO SHINGOIWATSUKI KAZUYAKOGA KIYOTAKAHIRABARU KOJI
    • H02K3/12H02K3/04H02K15/06
    • H02K3/28H02K3/04H02K3/12H02K15/0435H02K15/06H02K15/066
    • A stator assembling method for mounting a plurality of concentrically wound coils to an annular stator core, each of the concentrically wound coils being formed by winding a conductive wire for a plurality of turns, each of the concentrically wound coils having planned slot accommodation portions and planned coil end portions, the annular stator core having slots formed between adjacent teeth extending from a back yoke to a radially inner side, a spacing between the slots being widened toward a radially outer side. The stator assembling method includes the step of forming a coil assembly in which the plurality of the concentrically wound coils are disposed annularly and the step of pushing the coil assembly disposed in a space on an inner diameter side of the stator core to an outer diameter side and inserting the plurality of the concentrically wound coils into the slots of the stator core, in which each of the plurality of the concentrically wound coils has vertexes oriented outward in a axial direction in the planned coil end portions, and a distance in the axial direction between the vertexes of the planned coil end portions on both sides in the axial direction of each of the plurality of concentrically wound coils is gradually reduced toward the conductive wire mounted on the inner diameter side of the stator core from the conductive wire mounted on the outer diameter side of the stator core.