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    • 61. 发明公开
    • An electrically heated catalytic converter for an engine
    • 一种用于发动机的电加热催化转化器
    • EP0690211A3
    • 1996-05-29
    • EP95108179.3
    • 1995-05-29
    • TOYOTA JIDOSHA KABUSHIKI KAISHANIPPON STEEL CORPORATION
    • Yoshizaki, KoujiOgai, MasahikoKako, TakuzouNakajima, Ikuji, c/o Nippon Steel Corp.Fujino, Kenji, c/o Nippon Steel Corp.Itoh, Kazunori, c/o Nippon Steel Corp.Konya, Shohgo, c/o Nippon Steel Corp. AdvancedSato, Keiji, c/o Nippon Steel Corp. Technical
    • F01N3/20F01N3/28
    • F01N3/281F01N3/2026F01N2330/02F01N2330/04Y02T10/26Y10T428/1234Y10T428/12347
    • The electrically heated catalytic converter of the present invention has a substrate, for a catalyst, which is formed as a scroll-like cylindrical laminated assembly. The scroll-like cylindrical laminated assembly is formed by laminating a thin corrugated metal sheet and a thin plain metal sheet and winding the laminated metal sheets together around a center electrode. The outermost layer of the laminated assembly is connected to an outer electrode. The corrugated metal sheet has an insulating coating made of an alumina Al₂O₃, and the plain metal sheet has no insulating coating. Local conductive connections are formed between the thin metal sheets by soldering the thin metal sheets using strips of zirconium solder foils interposed between the layers of the thin metal sheets. Since zirconium has larger reducing capability than aluminum, the alumina in the insulating coating is reduced by zirconium and precipitates at the local conductive connections. Therefore, the plain metal sheet and the corrugated metal sheet are electrically connected at the local conductive connections. The solder foils in the respective layers are arranged in such a manner that a strip of solder foil in one layer overlaps with strips of solder foils in adjoining layers only at its ends, and does not overlap with strips of solder foils in the layers next to the adjoining layers when viewed from the radial direction. Since the solder foils in two adjoining layers overlap only by a small area, electric current flows between the local conductive connections concentrates in the overlapped area when electricity is fed to the electrodes. Therefore, hot spots are formed. The resistances of overall electric paths can be easily adjusted by changing the lengths of the solder strips, i.e., distances between the hot spots. Therefore, the amount of electric current flowing through electric paths can be kept at appropriate level.
    • 本发明的电加热式催化转换器具有用于催化剂的基板,该基板形成为涡旋状的圆柱形层压组件。 涡旋状圆筒层叠组件是通过层压薄的波纹状金属片和薄的普通金属片并将层压的金属片卷绕在中心电极周围而形成的。 层压组件的最外层连接到外部电极。 波纹状金属片具有由氧化铝Al 2 O 3制成的绝缘涂层,并且该普通金属片没有绝缘涂层。 通过使用介于薄金属片层之间的锆焊料箔条焊接薄金属片,在薄金属片之间形成局部导电连接。 由于锆具有比铝更大的还原能力,绝缘涂层中的氧化铝被锆还原并在局部导电连接处析出。 因此,普通金属片和波纹金属片在局部导电连接处电连接。 各层中的焊料箔以这样的方式排列,使得一层中的焊料箔条仅在其端部处与相邻层中的焊料箔条重叠,并且不与邻近层中的焊料箔条重叠 从径向观察时邻接的层。 由于两个邻接层中的焊料箔仅以小面积重叠,因此当电流馈送到电极时,电流在重叠区域中的局部导电连接集中部之间流动。 因此形成热点。 通过改变焊料条的长度,即热点之间的距离,可以容易地调整整个电路的电阻。 因此,流过电路的电流量可以保持在适当的水平。
    • 64. 发明公开
    • Supporting arrangement for an electrically heatable metallic moneylomb
    • Halenanordnungfüreinen elektrisch beheizbaren metallischenWabenkörper
    • EP0701046A2
    • 1996-03-13
    • EP95114017.7
    • 1994-03-21
    • NGK INSULATORS, LTD.
    • Kondo, TomoharuIto, TadatoDeguchi, Yuji
    • F01N3/28
    • F01N3/2803F01N3/2026F01N3/2814F01N3/2817F01N3/2857F01N3/2867F01N3/2875F01N2330/02F01N2330/14F01N2330/34Y02A50/2322Y02T10/26Y10S55/30
    • A heater unit comprising (1) a honeycomb heater comprising (a) a metallic honeycomb structure having a large number of passages parallel to the direction of a gas flowing through the heater unit and (b) at least one electrode for electrification of the honeycomb structure, attached to the honeycomb structure, and (2) a metallic casing for holding the honeycomb heater (1) therein via at least one metallic supporting member, in which heater unit an insulation portion is provided at least either at the connection area where the honeycomb heater and the supporting member are connected or at the connection area where the supporting member and the casing are connected, and the supporting member has such a structure as to be able to absorb the displacement of the honeycomb heater which appears in a direction substantially perpendicular to said gas flow direction, and has a function of fixing the honeycomb heater against its displacement which appears in the gas flow direction. The heater unit, when exposed to severe driving conditions of automobiles, etc. and subjected to vibration and the expansion and contraction caused by thermal shock, gives rise to neither breakage of honeycomb heater nor peeling.
    • 加热器单元包括蜂窝加热器,其包括具有平行于流过加热器单元的气体的方向的大量通道的金属蜂窝结构(12)和用于将蜂窝式加热器保持在其中的金属壳体(19),该加热器单元 具有至少一个用于使蜂窝结构带电的电极。 电极(22)经由金属连接构件(25)与蜂窝结构体(12)连接,并通过绝缘构件固定到壳体(19),或者电极(22)直接与蜂窝结构体 并且经由绝缘构件(26)和与绝缘构件连接的缓冲构件(27)固定到壳体。 连接构件(25)或缓冲构件(27)具有能够吸收沿与所述气体流动方向大致垂直的方向出现的蜂窝式加热器的位移的结构。