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    • 21. 发明公开
    • Stator coil made of joined conductor segments for rotary electric machinery and method for manufacturing the same
    • 莱丹化合物定子绕组的电机中的片段,并且它们的制备方法
    • EP1388925A2
    • 2004-02-11
    • EP03014089.1
    • 2003-06-23
    • Denso Corporation
    • Gorohata, TetsuyaKamakura, YouichiHirano, Hitoshi
    • H02K15/00H02K3/50
    • H02K15/0414H02K3/12H02K15/0428H02K15/064
    • An object of the invention is to reduce a stress on an insulating coating on a conductor segment for a stator coil. The conductor segments are bent simultaneously by a head bending apparatus and leg bending apparatus, both provided with a respective disc guide member for guiding the inner most conductor segments along the circumferential direction. Particularly, the disc guide member 16b (for example, may have a permanent magneto built-in) is fixed at the lower surface of the stator core 1. The disc guide member 16b almost touches the inner circumferential surface of the larger segment 331. During bending the tip of the leg portions 33c on the bending jig 543, the disc guide member 16b prevents the leg portions 33c of the larger segments 331 from inclining toward the inner radius direction, thereby bending and extending the linear portions 33c along the circumferential direction.
    • 本发明的一个目的是要降低上的应力,以在导体上段,用于定子线圈的绝缘涂层。 导体段由头部弯曲装置和腿弯曲加工装置,这两个设置有用于引导沿着圆周方向最里面的导体段respectivement盘导向构件同时弯曲。 特别地,盘导向构件16b(例如,可以具有永久磁内置)被固定在定子铁心1盘导轨部件16b几乎接触到周向的内表面大段331.在的下表面 弯曲脚部33c的前端与弯曲夹具543,盘导向构件16b防止腿部较大段33C 331从朝向内半径方向倾斜,从而弯曲和延伸沿其圆周方向的直线部分33c中。
    • 29. 发明公开
    • Joint structure of electric wire, stator of rotary electric machine, method for manufacturing the same
    • 电导体构成的结构中,旋转电机的定子以及相应的制造过程
    • EP2293416A2
    • 2011-03-09
    • EP10185174.9
    • 2006-05-24
    • Hitachi Ltd.
    • Sakai, TakeshiMori, YoshimiKimura, YasuhikoHonma, MasahikoIshikawa, Fuminori
    • H02K3/12H02K15/00
    • H02K15/064H02K3/12H02K15/0081H02K15/0428Y10T29/49009Y10T29/49201
    • Joint Structure of Electric Wire, Stator of Rotary Electric Machine, Method for Manufacturing the same
      When electric wires (joint conductors) are disposed adjacent each other in a peeled state of coatings, a gap corresponding to the total thickness of both conductors' insulating films as skin layers is formed between end joined face portions 1H, 2H of the conductors. The gap becomes larger because the conductors are tapered. Therefore, the adhesion between both conductors is impaired, with a consequent fear of occurrence of joining imperfection. In opposed joined face portions 1H, 2H of electric wires (joint conductors), the conductors are deformed from the tips of their axes to the joined face side in such a manner that exposed portions 1A, 2A at the tips of the conductors and insulating film faces located in the vicinity thereof are flush with each other or the exposed portions 1A, 2B are projected. The gap formed between the electric wires (joint conductors) can be diminished, whereby the reliability of connection is improved and it becomes easier to perform the work of joint conductors, with the result that the productivity of a stator 160 of a rotary electric machine such as an AC generator for a vehicle could be improved.
    • 电线,旋转电机,其制造方法相同的方法的定子的关节结构当电线(联合导体)设置在相邻的海誓山盟在涂料中,对应于两个导体绝缘膜的总厚度为间隙的剥离状态 皮肤层中的端部接合面1H,导体2H之间形成。 因为导体是锥形的间隙变大。 因此,两种导体之间的密合性受损,与接合缺陷的发生随之恐惧。 对置连接面部分1H,电线(联合导体)的2H,导体在寻求的方式从它们的轴线到连接面侧的顶端变形并暴露部分1A,2A在导体和绝缘电影的尖端 位于附近的面其彼此或暴露部分1A,2B被投影平齐。 电线(联合导体)之间形成的间隙可以减小,由此,连接的可靠性提高,并且变得更容易执行联合导体的工作,结果做了旋转电机搜索的定子160的生产率 如在交流发电机的车辆可以改善。