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    • 2. 发明授权
    • Hydroforming, in-die hydropiercing and slug-ejecting method and apparatus
    • 液压成形,模内水合和排料方法和装置
    • US06401507B1
    • 2002-06-11
    • US09997369
    • 2001-11-30
    • Glenn Mark KrcekRomuald GmurowskiBruce Steven ShimanovskiMircea M Ghiran
    • Glenn Mark KrcekRomuald GmurowskiBruce Steven ShimanovskiMircea M Ghiran
    • B21D2828
    • B21D37/02B21D15/10B21D28/28B21D45/003Y10T29/49805Y10T83/0591
    • A die button flush mounted in the cavity surface of a lower one of two hydroforming dies has a backup plunger received therein that forms a part of this surface when the plunger is in a hydroforming position. A slug ejector received in the lower die also forms a part of this surface and with a tubular part enclosed in the cavity formed by the dies, hydroforming fluid under pressure is supplied to the interior of the part and also to separately act on the plunger. The fluid pressure moves and holds the plunger in its hydroforming position while forming the part to the die cavity surface. The fluid pressure on the plunger is then exhausted allowing the fluid pressure in the part to stretch a portion of the part into the die button while also forcing the plunger to a position that limits this stretching to prevent piercing. The fluid pressure in the part is then reduced to a pressure just sufficient to pierce the stretched portion and the plunger is then allowed to further retract to a position allowing the reduced pressure to pierce a slug onto the plunger. The part is then removed from the die cavity and the plunger is returned to its initial position with the slug thereon where the slug is then ejected from the lower die through an opening in the lower die cavity surface.
    • 安装在两个液压成形模具中较低的一个液压成形模具的腔表面中的模具冲头具有容纳在其中的支撑柱塞,当柱塞处于液压成形位置时,其形成该表面的一部分。 容纳在下模中的塞子推出器还形成该表面的一部分,并且封装在由模具形成的空腔中的管状部件,在压力下的液压成形流体被供应到部件的内部并且还单独地作用在柱塞上。 流体压力移动并将柱塞保持在其液压成形位置,同时将部件形成在模腔表面。 然后柱塞上的流体压力被排出,允许部件中的流体压力将部件的一部分拉伸到模具按钮中,同时还迫使柱塞限制该拉伸以防止刺穿。 然后将部件中的流体压力减小到足以刺穿拉伸部分的压力,然后允许柱塞进一步缩回到允许减压将块塞刺入柱塞的位置。 然后将该部件从模腔中取出,并且柱塞在其上的块塞返回到其初始位置,然后块状物通过下模腔表面中的开口从下模具排出。
    • 3. 发明授权
    • Process for manufacturing slot-shaped openings on hollow sections and apparatus for implementing same
    • 在中空部分上制造槽形开口的过程和用于实现其的装置
    • US06212982B1
    • 2001-04-10
    • US08975169
    • 1997-11-20
    • Helmut AugustinThomas Hülsberg
    • Helmut AugustinThomas Hülsberg
    • B21D2828
    • F28F9/02B21D28/28F28F2255/10Y10T83/0424Y10T83/0443Y10T83/0481Y10T83/0596Y10T83/384
    • A process and apparatus for manufacturing slot-shaped openings on hollow sections is disclosed in which the openings are produced by a piercing cutting operation by means of a blade-type cutting tool by the displacement of material in a cutout-free manner. During the slotting operation, the hollow sections are supported from the inside around the openings to be formed. In order to produce slot-shaped openings in a simple manner while maintaining the shape of the hollow section on arbitrarily constructed hollow sections in a reliable process free of positional tolerances, the hollow section is inserted in a recess of an internal high pressure forming tool. The hollow section is slotted by the interaction of the cutting action of a cutting tool integrated in the internal high pressure forming tool and an internal high pressure generated inside the hollow section.
    • 公开了一种用于在中空部分上制造槽形开口的方法和装置,其中通过利用刀片式切削工具的穿孔切割操作,通过以无切割的方式移动材料而产生开口。 在开槽操作期间,中空部分从要形成的开口的内部被支撑。 为了以简单的方式生产槽形开口,同时在任意构造的中空部分的空心部分的形状保持不受位置公差的可靠过程中,中空部分插入内部高压成形工具的凹部中。 中空部分通过集成在内部高压成形工具中的切削工具的切削作用与在中空部分内部产生的内部高压的相互作用开槽。
    • 4. 发明授权
    • Method and device for producing leadthroughs on hollow profiles
    • US06434989B1
    • 2002-08-20
    • US09883982
    • 2001-06-20
    • Uwe Hardtke
    • Uwe Hardtke
    • B21D2828
    • B21D28/28Y10T29/49805Y10T83/0591
    • A method and a device for producing leadthroughs on hollow profiles acted upon by a high fluidic pressure in an internal high-pressure forming tool. Dome-like secondary shaped elements are formed outwards in a radial direction from this hollow profile by the fluid pressurizing. The secondary shaped elements are then reverse drawn into the interior of the hollow profile by a punch while held at the prevailing internal high pressure, whereupon, to open the leadthrough, a punched slug is cut out of the base of the reverse-drawn secondary shaped element by the punch. To ensure the process reliability when producing the leadthrough even in the case of a hollow-profile material having low formability and to retain the strength of the hollow profile in the transition region to the leadthrough, in each case a secondary shaped element is formed out of the hollow profile at two opposite locations. After the forming, the secondary shaped elements are each reverse drawn into the hollow profile interior by a punch in such a way that the bases come to bear against one another inside the hollow profile in the final state of the reverse drawing. The punched slug is severed from the respective base by one punch plunging into the other punch.
    • 5. 发明授权
    • Method and device for producing leadthroughs on hollow profiles
    • US06430981B1
    • 2002-08-13
    • US09884449
    • 2001-06-20
    • Uwe Hardtke
    • Uwe Hardtke
    • B21D2828
    • B21D28/28Y10T29/49805
    • A method and a device for producing leadthroughs on a hollow profile useing a high fluidic pressure in an internal high-pressure forming tool. Dome-like secondary shaped elements are formed outwards in a radial direction from this hollow profile by the fluidic pressurizing. The secondary shaped elements are then reverse drawn into the interior of the hollow profile by punches at the prevailing internal high pressure. A punched slug is cut out of the base of the reverse-drawn secondary shaped element by the punch. A bent-in margin of the secondary shaped element lying next to the cutout is then straightened by the punch in a displacing movement directed further inwards by being pressed against a hollow-profile wall. To ensure the process reliability when producing the leadthrough even in the case of a hollow-profile material having low formability and to retain the strength of the hollow profile in the transition region to the leadthrough, it is provided in each case to form a secondary shaped element out of the hollow profile at two opposite locations, to reverse draw the secondary shaped elements after the forming, in each case into the hollow-profile interior by a punch in such a way that the bases are at a distance from one another in a final state of the reverse drawing, and to sever the punched slug from the respective base by interaction between the fluidic internal high pressure and an encircling cutting edge of the punch.