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    • 3. 发明授权
    • Process for forming trenches and vias in layers of low dielectric constant carbon-doped silicon oxide dielectric material of an integrated circuit structure
    • US06368979B1
    • 2002-04-09
    • US09607511
    • 2000-06-28
    • Zhihai WangWilbur G. CatabayJoe W. Zhao
    • Zhihai WangWilbur G. CatabayJoe W. Zhao
    • H01L2100
    • H01L21/7681H01L21/31116H01L21/31144H01L21/76813
    • A dual damascene type of structure of vias and trenches formed using layers of low k dielectric material is disclosed, and a process for making same without damage to the low k dielectric material during removal of photoresist masks used respectively in the formation of the pattern of via openings and the pattern of trench openings in the layers of low k dielectric material. Damage to the low k dielectric material is avoided by forming a first layer of low k dielectric material on an integrated circuit structure; forming a first hard mask layer over the first layer of low k dielectric material; forming over the first hard mask layer a first photoresist mask having a pattern of via openings therein; and then etching the first hard mask layer through the first photoresist mask to form a first hard mask having the pattern of vias openings replicated therein, using an etch system which will also remove the first photoresist mask. The first photoresist mask (the via mask) is, therefore, removed during the formation of the first hard mask, instead of in a separate oxidizing step which would damage the low k dielectric material. Damage to the low k dielectric material during removal of the second photoresist mask (the trench mask) is also avoided by depositing a second layer of low k dielectric material over the first hard mask; forming over the second layer of low k dielectric material a second hard mask layer; forming over the second hard mask layer a second photoresist mask having a pattern of trench openings therein; and then forming the second hard mask by etching the second hard mask layer through the second photoresist resist mask to form a second hard mask having the pattern of trench openings replicated therein, using at etch system which will also remove the second photoresist mask. Thus, the second photoresist mask (the trench mask) is also removed during the formation of the second hard mask, instead of in a separate oxidizing step which would damage the low k dielectric material.
    • 4. 发明授权
    • Method of making a barrier layer for via or contact opening of
integrated circuit structure
    • 制造集成电路结构的通孔或接触开口的阻挡层的方法
    • US5770520A
    • 1998-06-23
    • US760466
    • 1996-12-05
    • Joe W. ZhaoZhihai WangWilbur G. Catabay
    • Joe W. ZhaoZhihai WangWilbur G. Catabay
    • C23C16/42C23C16/34H01L21/285H01L21/768H01L21/44
    • H01L21/76843C23C16/34
    • Described is a barrier layer in an integrated circuit structure which is formed in a via or contact opening over an underlying material in which diffusion of the underlying material (or filler material deposited over the barrier layer) through the barrier layer is inhibited without unduly increasing the thickness and resistivity of the barrier layer. This is accomplished by substituting an amorphous material for the crystalline titanium nitride to thereby eliminate the present of grain boundaries which are believed to provide the diffusion path through the titanium nitride material. In a preferred embodiment, the amorphous barrier layer comprises an amorphous ternary Ti--Si--N material formed using a source of titanium, a source of silicon, and a source of nitrogen. None of the source materials should contain oxygen to avoid formation of undesirable oxides which would increase the resistivity of the barrier layer. In a particularly preferred embodiment, an organic source of titanium is used, and either or both of the silicon and nitrogen sources are capable of reacting with the organic portion of the organic titanium reactant to form gaseous byproducts which can then be removed from the deposition chamber to inhibit the formation of carbon deposits in the chamber or on the integrated circuit structure.
    • 描述了集成电路结构中的阻挡层,其形成在下面的材料中的通孔或接触开口中,其中下面的材料(或沉积在阻挡层上的填充材料)通过阻挡层的扩散被抑制,而不会不适当地增加 阻挡层的厚度和电阻率。 这通过用无定形材料代替结晶氮化钛来实现,从而消除据信提供通过氮化钛材料的扩散路径的晶界的存在。 在优选实施例中,非晶形阻挡层包括使用钛源,硅源和氮源形成的无定形三元Ti-Si-N材料。 源材料都不应含有氧,以避免形成不希望的氧化物,这会增加阻挡层的电阻率。 在一个特别优选的实施方案中,使用有机钛源,并且硅和氮源中的任一种或两者能够与有机钛反应物的有机部分反应以形成气态副产物,然后可以从沉积室 以抑制室内或集成电路结构上的碳沉积物的形成。
    • 8. 发明授权
    • Diamond barrier layer
    • 金刚石阻挡层
    • US06472314B1
    • 2002-10-29
    • US09968944
    • 2001-10-02
    • Wilbur G. CatabayZhihai Wang
    • Wilbur G. CatabayZhihai Wang
    • H01L21768
    • H01L21/76846
    • A method of forming an electrically conductive interconnect on a substrate. An interconnection feature is formed on the substrate, and a first barrier layer is deposited on the substrate. The first barrier layer consists essentially of a diamond film. A seed layer consisting essentially of copper is deposited on the substrate, and a conductive layer consisting essentially of copper is deposited on the substrate. Thus, by using a diamond film as the barrier layer, diffusion of the copper from the conductive layer into the material of the substrate is substantially reduced and preferably eliminated.
    • 一种在衬底上形成导电互连的方法。 在衬底上形成互连特征,并且在衬底上沉积第一阻挡层。 第一阻挡层基本上由金刚石膜组成。 基本上由铜组成的晶种层沉积在基片上,并且基本上由铜组成的导电层沉积在基片上。 因此,通过使用金刚石膜作为阻挡层,铜从导电层扩散到基板的材料中显着地减少并且优选地被消除。
    • 10. 发明授权
    • Process for planarizing upper surface of damascene wiring structure for integrated circuit structures
    • 用于集成电路结构的镶嵌线结构的上表面平面化处理
    • US06881664B2
    • 2005-04-19
    • US10614776
    • 2003-07-07
    • Wilbur G. CatabayRichard SchinellaZhihai WangWei-Jen Hsia
    • Wilbur G. CatabayRichard SchinellaZhihai WangWei-Jen Hsia
    • B23H5/08C23F4/00C25F3/02H01L21/321H01L21/3213H01L21/768H01L21/4763H01L21/44
    • H01L21/7684B23H5/08C23F4/00C25F3/02H01L21/32115H01L21/3212H01L21/32136
    • A three step process for planarizing an integrated circuit structure comprising one or more dielectric layers having trench and/or via openings therein lined with a layer of electrically conductive barrier liner material and filled with copper filler material.Sufficient excess copper (formed over the barrier liner portions on the top surface of the dielectric layer) is removed in an initial chemical mechanical polish (CMP) step to provide a planarized copper layer with a global planarity of about 20 nm to about 30 nm. The remainder of the excess copper over the portion of the barrier liner material lying on the top surface of the dielectric layer is then removed by electropolishing the structure, in a second step, until all of the excess copper over the portion of the barrier liner material lying on the top surface of the dielectric layer is removed. In a third step, all remaining portions of the diffusion barrier liner on the upper surface of the low k dielectric layer are then removed using a dry etching process selective to copper and the dielectric layer until all of the portions of the barrier layer over the top surface of the dielectric layer are removed; whereby the integrated circuit structure may be planarized by removal of all of the copper layer and barrier layer from the top surface of the dielectric layer while inhibiting dishing and/or erosion of the surface of copper filler material in the opening, and without risking distortion and/or delamination by the harsh effects of excessive CMP processing.
    • 一种用于平面化集成电路结构的三步法,该集成电路结构包括其中具有沟槽和/或通孔开口的一个或多个电介质层,内衬有一层导电阻挡衬里材料并填充有铜填充材料。 在初始化学机械抛光(CMP)步骤中除去足够的过量铜(形成在电介质层的顶表面上的阻挡衬里部分上),以提供具有约20nm至约30nm的全局平面度的平坦化的铜层。 然后通过在第二步骤中电解抛光该结构,直到在阻挡衬里材料的部分上的所有过量的铜之前,将位于介电层顶表面上的阻挡衬里材料部分上的剩余的铜剩余部分除去 位于介电层的顶表面上被去除。 在第三步骤中,然后使用对铜和电介质层有选择性的干式蚀刻工艺去除低k电介质层的上表面上的扩散阻挡衬垫的所有剩余部分,直到阻挡层的所有部分超过顶部 去除电介质层的表面; 从而通过从电介质层的顶表面去除所有的铜层和阻挡层,同时抑制开口中铜填充材料的表面的凹陷和/或侵蚀,并且不会产生变形和风险,从而平面化集成电路结构 /或由于过度的CMP加工造成的恶劣影响而分层。