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    • 1. 发明授权
    • Arc tube with residual-compressive-stress layer for discharge lamp unit and method of manufacturing same
    • 用于放电灯单元的具有残余压应力层的电弧管及其制造方法
    • US06452334B1
    • 2002-09-17
    • US09603540
    • 2000-06-26
    • Yoshitaka OhshimaNobuo OhkawaiShinichi Irisawa
    • Yoshitaka OhshimaNobuo OhkawaiShinichi Irisawa
    • H01J6104
    • H01J61/368H01J9/323H01J61/34
    • An arc tube provided with a central sealed chamber 12, in which light-emitting substances are enclosed, having a pair of electrode assemblies disposed opposite to each other. The electrode assemblies are sealed in pinch seal portions 13. The arc tube incorporates a residual-compressive-stress layer 16 formed on a surface of the glass layer 15 in each of the pinch seal portions 13 that contacts the electrode rod 6 included in each electrode assembly. The residual-compressive-stress layer has a length greater than or equal to 30% of the axial length of a glass layer region that only contacts the electrode rod 6 and/or an angular range greater than or equal to 180° in a circumferential direction of the electrode rod. Thermal stress (tensile stress) produced in the boundary between the glass layer 15 and the electrode rods 6 after the arc tube 10 has been turned on is absorbed and dispersed by the residual-compressive-stress layer 16 surrounding the electrode rods 6. Thus, any vertical crack that would result in the light-emitting substances leaking from the sealed chamber does not form in the glass layer 15 of the pinch seal portions 13.
    • 设置有封闭有发光物质的中央密封室12的电弧管,具有彼此相对设置的一对电极组件。 电极组件密封在夹紧密封部分13中。电弧管包括形成在每个夹紧密封部分13中的玻璃层15的表面上的残余压应力层16,其接触包括在每个电极中的电极棒6 部件。 剩余压应力层的长度大于或等于仅接触电极棒6的玻璃层区域的轴向长度的30%,和/或在圆周方向上大于或等于180°的角度范围 的电极棒。 在电弧管10被接通之后在玻璃层15与电极棒6之间的边界处产生的热应力(拉伸应力)被围绕电极杆6的残余压应力层16吸收和分散。因此, 在密封部13的玻璃层15中不形成导致从密封室泄漏的发光物质的任何垂直裂纹。
    • 2. 发明授权
    • Method of manufacturing arc tube
    • 制造电弧管的方法
    • US06672923B1
    • 2004-01-06
    • US09612269
    • 2000-07-07
    • Nobuo OhkawaiYoshitaka OhshimaAkihiro NagataShinichi Irisawa
    • Nobuo OhkawaiYoshitaka OhshimaAkihiro NagataShinichi Irisawa
    • H01J2708
    • H01J9/32H01J9/40
    • A method of manufacturing an arc tube having a light emitting tube portion, a first pinch seal portion, and a second pinch seal portion, all formed on a quartz glass tube. The first and second pinch seal portions are disposed on both sides of the light emitting tube portion. The quartz glass is provided almost vertically with the first pinch seal portion down. A thermal insulating plate is provided in a boundary position between the light emitting tube portion and a portion to be pinch-sealed in an outer peripheral space of the quartz glass tube. Liquid nitrogen is jetted from a cooling nozzle provided obliquely below the light emitting tube portion toward the same, thereby cooling the light emitting tube portion. The portion to be pinch-sealed is heated with a burner, and pinch-sealed with a pincher immediately thereafter.
    • 一种制造具有发光管部分,第一夹紧密封部分和第二夹紧密封部分的电弧管的方法,全部形成在石英玻璃管上。 第一和第二夹紧密封部分设置在发光管部分的两侧。 石英玻璃几乎垂直地设置,第一夹紧密封部分向下。 在石英玻璃管的外周空间中的发光管部分和要被密封的部分之间的边界位置设置绝热板。 从设置在发光管部分下方的冷却喷嘴向其喷射液氮,从而冷却发光管部分。 待密封的部分用燃烧器加热,并立即用夹具密封。
    • 3. 发明授权
    • ARC tube for discharge lamp unit and method of manufacturing same
    • 放电灯单元的ARC管及其制造方法
    • US06547619B1
    • 2003-04-15
    • US09599721
    • 2000-06-23
    • Nobuo OhkawaiYoshitaka OhshimaShinichi IrisawaMasakazu Nagasawa
    • Nobuo OhkawaiYoshitaka OhshimaShinichi IrisawaMasakazu Nagasawa
    • H01J928
    • H01J9/326H01J61/368
    • A method of manufacturing an arc tube for a discharge lamp unit, incorporating a primary pinch-sealing step for mounting an electrode assembly in an open end of a glass tube W with a chamber portion 12. The electrode assembly comprises an electrode rod 6, a connecting foil 7 and a lead wire 8 integrally connected in series. The electrode assembly is inserted into an open end of the glass tube W such that a leading end of the electrode rod projects into the chamber portion 12. A temporary pinch seal region L1 of the glass tube W is pinch-sealed such that a portion of the connecting foil that is connected to the lead wire is contacted by the glass tube W. A vacuum is maintained inside the glass tube and a main pinch seal region L2 of the glass tube is pinch-sealed such that a portion of the connecting foil connected to the electrode rod is contacted by the glass tube. When the main pinch seal region L2 of glass tube W is pinch-sealed, the negative pressure in the glass tube W is exerted on the softened sealed chamber portion 12 owing to supplied heat as well as the pressure exerted from the pincher 26b. Thus, the glass layer 15 is pressed against the surface of the molybdenum foil 7 so that hermetic contact is realized.
    • 一种制造用于放电灯单元的电弧管的方法,其包括用于将电极组件安装在具有腔室部分12的玻璃管W的开口端中的初级夹紧步骤。电极组件包括电极棒6, 连接箔7和串联连接的引线8。 将电极组件插入到玻璃管W的开口端,使得电极杆的前端突出到室部分12中。玻璃管W的临时夹紧密封区域L1被夹紧密封,使得一部分 连接到引线的连接箔与玻璃管W接触。玻璃管内保持真空,并且密封玻璃管的主夹紧密封区域L2,使得连接箔片的一部分连接 电极杆与玻璃管接触。 当玻璃管W的主夹紧密封区域L2被密封时,玻璃管W中的负压由于供应的热量以及从夹持器26b施加的压力而施加在软化的密封室部分12上。 因此,将玻璃层15压在钼箔7的表面上,从而实现气密接触。
    • 5. 发明授权
    • Arc tube for discharge lamp device and method of manufacturing the same
    • 放电灯装置的电弧管及其制造方法
    • US06411037B1
    • 2002-06-25
    • US09612907
    • 2000-07-10
    • Nobuo OhkawaiYoshitaka OhshimaTakeshi FukuyoShinichi Irisawa
    • Nobuo OhkawaiYoshitaka OhshimaTakeshi FukuyoShinichi Irisawa
    • H01J1718
    • H01J61/368H01J9/326
    • A method of manufacturing an arc tube for a discharge lamp device. The method comprises: inserting a first electrode assembly having an electrode, a molybdenum foil and a molybdenum lead wire connected integrally in series from a first open end of a glass pipe for the arc tube having a swollen chamber portion formed in a middle part in a longitudinal direction such that a tip of the electrode of the first electrode assembly is protruded into the chamber portion; introducing an antioxidant gas from a second open end of the glass pipe into the glass pipe; inserting the first open end of the glass pipe into a gas chamber to which the antioxidant gas is to be supplied; and pinch-sealing a first region including the molybdenum foil of the first electrode assembly in the glass pipe for a primary pinch seal with holding the first open end of the glass pipe in an antioxidant gas atmosphere.
    • 一种制造用于放电灯装置的电弧管的方法。所述方法包括:将具有电极,钼箔和钼引线的第一电极组件从用于电弧的玻璃管的第一开口端串联连接成一体 管,其具有形成在纵向方向上的中间部分中的膨胀室部分,使得第一电极组件的电极的尖端突出到室部分中;将抗氧化气体从玻璃管的第二开口端引入玻璃 将玻璃管的第一开口端插入到要供应抗氧化剂气体的气室中; 并且将玻璃管的第一开口端保持在抗氧化剂气体气氛中,将包括第一电极组件的第一电极组件的钼箔的第一区域封装在用于初级夹紧密封的玻璃管中。
    • 6. 发明授权
    • Arc tube and fabricating method thereof
    • 电弧管及其制造方法
    • US06354900B1
    • 2002-03-12
    • US09336966
    • 1999-06-21
    • Yoshitaka OhshimaTakeshi FukuyoNobuo OhkawaiShinichi Irisawa
    • Yoshitaka OhshimaTakeshi FukuyoNobuo OhkawaiShinichi Irisawa
    • H01J932
    • H01J61/368H01J9/323
    • The pinch-sealing for the first one of a pair of molybdenum foils is not performed by flowing inactive gas within a quartz glass tube like the prior art but performed in a manner that the lower end portion of the quartz glass tube 4 is sealed, and then and a pinch seal estimation portion 4b is squeezed by a pincher while air within the quartz glass tube is exhausted from the upper end portion thereof so that pressure within the quartz glass tube becomes in a negative pressure state of 100 torr or less and while heating the pinch seal estimation portion 4b. Accordingly, at the time of the squeezing, the inner wall surface 4c of the pinch seal estimation portion 4b thus heated is attracted to the molybdenum foil 12 side thereby to form fine concave and convex portions on the interfaces between the molybdenum foil 12 and the quartz glass tube 4, so that the molybdenum foil and the quartz glass tube are placed in an engaged state and the contact area therebetween is increased.
    • 一对钼箔中的第一个的夹紧不是通过在现有技术的石英玻璃管内流动惰性气体而是以石英玻璃管4的下端密封的方式进行的, 然后通过夹持器挤压密封估计部分4b,同时石英玻璃管内的空气从其上端部排出,使得石英玻璃管内的压力变为100托或更低的负压状态 夹紧密封估计部分4b。 因此,在挤压时,如此加热的夹送密封估计部4b的内壁面4c被吸引到钼箔12侧,从而在钼箔12和石英之间的界面上形成微细的凹凸部 玻璃管4,使得钼箔和石英玻璃管处于接合状态,并且其间的接触面积增加。
    • 7. 发明授权
    • Electric discharge lamp apparatus
    • 放电灯装置
    • US06294861B1
    • 2001-09-25
    • US09201806
    • 1998-12-01
    • Kunimasa MochidukiMasato HarazakiYasuyoshi NumajiriTakeshi FukuyoYoshitaka OhshimaShinichi Irisawa
    • Kunimasa MochidukiMasato HarazakiYasuyoshi NumajiriTakeshi FukuyoYoshitaka OhshimaShinichi Irisawa
    • H01J548
    • H01J5/54H01J61/34H01J61/40
    • An electric discharge lamp apparatus which incorporates an arc tube 10 structured such that an enclosed glass bulb 12 of an arc tube body 11 is enclosed in an ultraviolet-ray shielding globe 20 and having a front end which is supported by a metal lead support 36 forwards extending from an insulating plug 30 provided with a focusing ring 34 and made of synthetic resin and which has a structure that a rear end of the globe 20 of the arc tube 10 is supported by a metal support member 50 secured to the insulating plug 30, wherein the metal support member 50 is constituted by a metal base plate 51 secured to the insulating plug 30 and forming a reference plane f2 running parallel to the focusing ring 34 on the front surface of the insulating plug and a metal vertically-holding member 60 (a slide plate 61 and an arc-tube holding band 71) integrally joined to the metal base plate 51 and arranged to vertically hold an electrically-discharge axis L of the held arc tube 10 with respect to reference plane f2 of the metal base plate 51 so that the electrically-discharge axis L of the arc tube 10 is accurately brought to a predetermined required position with respect to the focusing ring 34.
    • 一种放电灯装置,其包括电弧管10,该发光管10构造成使得发光管体11的封闭玻璃泡12被包围在紫外线屏蔽罩20中,并且前端由金属引线支撑件36向前支撑 从设置有聚光环34的绝缘插头30延伸并由合成树脂制成,具有通过固定在绝缘插头30上的金属支撑构件50支撑发光管10的灯罩20的后端的结构, 金属支撑构件50由固定在绝缘插头30上的金属基板51构成,形成在绝缘插头的前表面上平行于聚焦环34延伸的基准面f2和金属垂直保持构件60( 一体地接合到金属基板51并且被布置成垂直地保持保持的电弧管10的放电轴线L相对于推荐的滑动板61和电弧管保持带71) 使得电弧管10的放电轴L相对于聚焦环34精确地达到预定的所需位置。
    • 8. 发明授权
    • Arc tube having compressive stress and method for manufacture of an arc tube
    • 具有压缩应力的电弧管和用于制造电弧管的方法
    • US06903510B2
    • 2005-06-07
    • US09987172
    • 2001-11-13
    • Yoshitaka OhshimaShinichi IrisawaAkihiro NagataHiroshi Goto
    • Yoshitaka OhshimaShinichi IrisawaAkihiro NagataHiroshi Goto
    • H01J61/36H01J17/16H01J61/30
    • H01J61/368
    • An arc tube body 20 and a foil such as molybdenum foil 30 are joined with each other such that a compressive stress of 105 N/m2 or more remains at an ordinary temperature in the arc tube body 20 along a junction surface. The compressive stress is always generated on the arc tube body 20 even if a fluctuation in the stress is caused on the junction surface by the repetition of the ON/OFF of the arc tube (or a tensile stress is caused to have a very small value even if the compressive stress and the tensile stress are alternately generated). Thus, the junction strength of both members may be increased. In one embodiment, a plurality of cracks (intercrystalline cracks) may be generated on the molybdenum foil 30 by a high pressure acting during pinch seal, and quartz glass is caused to enter the cracks so that the junction strength of both members can be increased.
    • 电弧管体20和诸如钼箔30的箔彼此接合,使得10 5 N / m 2以上的压缩应力保持在普通 电弧管主体20沿着接合面的温度。 即使通过重复发光管的接通/断开而在接合面上产生应力波动(或拉伸应力具有非常小的值),也始终在电弧管主体20上产生压缩应力 即使压缩应力和拉伸应力交替地产生)。 因此,可以增加两个部件的接合强度。 在一个实施例中,可以通过在夹紧密封期间作用的高压在钼箔30上产生多个裂纹(晶间裂纹),并且使石英玻璃进入裂纹,从而可以增加两个部件的结合强度。
    • 9. 发明授权
    • Arc tube capable of preventing occurrence of leak due to cracks and manufacturing method therefore
    • 因此,能够防止由于裂纹而发生泄漏的电弧管和制造方法
    • US06891332B1
    • 2005-05-10
    • US09599726
    • 2000-06-23
    • Shinichi IrisawaYoshitaka Ohshima
    • Shinichi IrisawaYoshitaka Ohshima
    • H01J9/32H01J61/073H01J61/36H01J17/04
    • H01J61/073H01J9/323H01J61/368
    • An arc tube, which is capable of prolonging the life thereof by preventing occurrence of a leak caused from a crack of an arc-tube body, has the average surface roughness of each of outer surfaces 26Aa and 26Ba of tungsten electrodes 26A and 26B pinch-sealed to pinch seal portions 20b1 and 20b2 on the two sides of a light-emission tube 20a of an arc-tube body 20 is set to be 3 μm or smaller. Thus, the state of pinch-sealing of the tungsten electrodes 26A and 26B to the pinch seal portions 20b1 and 20b2 is brought to a state in which the two elements are engaged with small pits and projections. Therefore, great compressive stress is not left in the region adjacent to the joint surface between the pinch seal portions 20b1 and 20b2 and the tungsten electrodes 26A and 26B as distinct from the conventional structure. In a case where a crack of the arc-tube body 20 is formed owing to the residual compressive stress, the crack is limited to a local portion which is the region adjacent to the joint surface. As a result, the crack is not enlarged to reach the surface of the arc-tube body 20.
    • 能够通过防止发生由电弧管体的裂纹引起的泄漏而延长寿命的电弧管具有钨电极26A的外表面26Aa和26Ba的平均表面粗糙度, 将发光管主体20的发光管20a的两侧的密封部20b1和20b2夹紧密封的26B设定为3μm以下。 因此,使钨电极26A,26B与夹紧密封部20b1,20b2的夹紧状态成为两个元件与小坑和突起接合的状态。 因此,与传统结构不同的是,在夹紧密封部分20b 1和20b 2与钨电极26A和26B之间的接合表面附近的区域中不会留下很大的压缩应力。 在由于残余压缩应力而形成电弧管体20的裂纹的情况下,裂纹被限制在与接合面相邻的局部部分。 结果,裂纹没有扩大到达电弧管体20的表面。
    • 10. 发明授权
    • Metal Halide lamp having improved shunting characteristics
    • 金属卤化物灯具有改善的分流特性
    • US06456008B1
    • 2002-09-24
    • US09593152
    • 2000-06-14
    • Takeshi FukuyoShinichi IrisawaYoshitaka Ohshima
    • Takeshi FukuyoShinichi IrisawaYoshitaka Ohshima
    • H01J1720
    • H01J61/125F21S41/17F21W2102/00H01J61/827
    • The amount of a metal halide to be enclosed in a generally ellipsoidal discharge space 24 within a discharge vessel 20a is set in the range 0.006-0.01 mg per unit volume (&mgr;l) of the discharge space 24. If the amount is less than 0.01 mg/&mgr;l, the deposit of metal halide 32 on the inner surface of the discharge space 20a in its lowest position midway between the narrow end portions thereof will not cause “shunting” of the arc between the electrodes 26A, 26B. As a result, the arc is effectively prevented from fizzling out after the metal halide lamp is switched on. To ensure that the metal halide lamp produces the intended luminous flux and color of light, the amount of the metal halide to be enclosed in the discharge space 24 should not be lower than 0.006 mg/&mgr;l.
    • 包封在放电容器20a内的通常椭圆形放电空间24中的金属卤化物的量设定在放电空间24的每单位体积(mul)的0.006-0.01mg的范围内。如果该量小于0.01mg / mul,金属卤化物32在其放电空间20a的内表面之间的最小位置在其窄端部分之间的沉积物不会在电极26A,26B之间产生“分流”电弧。 结果,在金属卤化物灯接通之后,有效地防止电弧发生闪烁。 为了确保金属卤化物灯产生预期的光通量和光的颜色,要封装在放电空间24中的金属卤化物的量不应低于0.006mg / mul。