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    • 6. 发明授权
    • Powder coated roving for making structural composites
    • 粉末涂层粗纱用于制造结构复合材料
    • US08802232B2
    • 2014-08-12
    • US12688165
    • 2010-01-15
    • Leonard J. AdzimaMichael A. StraitWilliam G. Hager
    • Leonard J. AdzimaMichael A. StraitWilliam G. Hager
    • B32B9/00
    • B29B15/12D06M23/08
    • A powder coated roving material for making structural parts is provided. The powder coated roving includes a bundle of fibers at least substantially coated with a powder coating material. The bundle is formed of a plurality of inner fibers and a plurality of outer fibers surrounding the inner fibers. The size composition maintains the fibers in a bundled orientation during processing and releases the fibers during molding. The size composition includes an epoxy resin emulsion containing at least one surfactant and a solid epoxy resin having an epoxy equivalent weight from about 450 to about 950, at least one epoxy silane coupling agent, at least one non-ionic lubricant, at least one cationic lubricant, and at least one organic acid. In addition, the size composition may have an acetone solubility from about 30% to about 75%. A method of making a composite roving is also provided.
    • 提供了用于制造结构件的粉末涂覆粗纱材料。 粉末涂覆的粗纱包括至少基本上涂覆有粉末涂料的纤维束。 束由多个内纤维和围绕内纤维的多个外纤维形成。 尺寸组合物在处理过程中将纤维保持在捆扎方向,并且在模制期间释放纤维。 尺寸组合物包括含有至少一种表面活性剂和环氧当量为约450至约950的固体环氧树脂的环氧树脂乳液,至少一种环氧硅烷偶联剂,至少一种非离子润滑剂,至少一种阳离子 润滑剂和至少一种有机酸。 此外,尺寸组合物可具有约30%至约75%的丙酮溶解度。 还提供了制作复合粗纱的方法。
    • 7. 发明申请
    • Sizing composition for glass fibers
    • 玻璃纤维的上胶组合物
    • US20080160281A1
    • 2008-07-03
    • US11648237
    • 2006-12-29
    • Eric L. VickeryDavid M. BolesWilliam G. Hager
    • Eric L. VickeryDavid M. BolesWilliam G. Hager
    • B32B25/02B32B17/00B32B25/20C03B37/16
    • C03C25/26C03C25/326C08G18/289C08G18/8061C08K5/544Y10T428/249933Y10T428/2962
    • A sizing composition that permits in-line chopping and drying of reinforcement fibers for reinforcing thermoset resins is provided. The size composition includes at least one coupling agent and one or more blocked polyurethane film forming agents. The blocking agent preferably de-blocks at a temperature that permits simultaneous or nearly simultaneous de-blocking and curing of the polyurethane film former. The sized fiber strands may be chopped to form chopped strand segments and dried in a fluidized bed oven, such as a Cratec® drying oven, in-line. The chopped fiber strands may then be used in a bulk molding compound and molded into a reinforced composite article. Chopping the glass fibers in-line lowers the manufacturing costs for products produced from the sized fiber bundles. Further, because the reinforcement fibers can be chopped and dried at a much faster rate with the inventive size composition compared to conventional off-line chopping processes, productivity is increased.
    • 提供了一种允许在线切割和干燥用于增强热固性树脂的增强纤维的施胶组合物。 尺寸组合物包括至少一种偶联剂和一种或多种封闭的聚氨酯成膜剂。 阻聚剂优选在允许同时或几乎同时脱模和固化聚氨酯成膜剂的温度下去嵌段。 大小的纤维束可以被切碎以形成短切的链段,并在流化床烘箱(例如干燥烘箱)中进行在线干燥。 然后将切碎的纤维束用于大量模塑料并模制成增强复合制品。 搪玻璃纤维降低了从尺寸纤维束生产的产品的制造成本。 此外,由于与传统的离线切割方法相比,由于本发明的尺寸组合物可以以更快的速度将增强纤维切碎和干燥,所以生产率提高。