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    • 3. 发明专利
    • Powder magnetic core
    • 粉末磁芯
    • JP2008243967A
    • 2008-10-09
    • JP2007079673
    • 2007-03-26
    • Tdk CorpTdk株式会社
    • MORO EIJISATO SADAKISUZUKI TSUNEO
    • H01F1/26H01F1/147H01F27/255
    • H01F1/26B22F2998/00C22C33/0278C22C2202/02H01F27/255H01F41/0246B22F1/0062
    • PROBLEM TO BE SOLVED: To provide a powder magnetic core which is increased in dielectric strength than ever before, with the magnetic permeability being kept the same as or larger than ever before. SOLUTION: The powder magnetic core contains powder of a magnetic material and binder resin, and satisfies a condition expressed by an expression Vc>E-a×(D×Rm/Dm) 2/3 ×100, where D is the apparent density of the powder magnetic core, E is the existing rate of the magnetic material powder on the surface of the powder magnetic core, Rm is the mass ratio of the magnetic material powder to the powder magnetic core, Dm is the real density of the magnetic material powder, Vc is a predetermined threshold value, and (a) is a predetermined coefficient. A unit of D and Dm is g/cm 3 , a unit of E is %, and Rm is a nondimensional quantity. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种比以往更高的介电强度的粉末磁芯,其磁导率保持与之前相同或更大。 解决方案:粉末磁芯包含磁性材料和粘合剂树脂的粉末,并且满足由表达式Vc> Ea×(D×Rm / Dm) 2/3 ×100表示​​的条件 其中D是粉末磁芯的表观密度,E是粉末磁芯表面上的磁性材料粉末的存在速率,Rm是磁性材料粉末与粉末磁芯的质量比,Dm是 磁性材料粉末的真实密度Vc为预定阈值,(a)为预定系数。 D和Dm的单位为g / cm 3,SP的单位为%,Rm为无量纲。 版权所有(C)2009,JPO&INPIT
    • 5. 发明专利
    • Coil inclusion powder magnetic core
    • 线圈包埋粉末磁芯
    • JP2006210743A
    • 2006-08-10
    • JP2005022397
    • 2005-01-31
    • Tdk CorpTdk株式会社
    • MORO EIJIWAKAMATSU JOJI
    • H01F1/147H01F1/24H01F27/255
    • PROBLEM TO BE SOLVED: To provide a coil inclusion powder magnetic core having a high magnetic permeability as the coil inclusion powder magnetic core, excellent in a DC superposition performance, and capable of obtaining a further high density. SOLUTION: The coil inclusion powder magnetic core has a powder compact body comprising a ferromagnetic metallic particle coated by an insulating material, and the coil embedded in the powder compact body and with a round conductor on its periphery coated with an insulator. The ferromagnetic metallic particle comprises an Fe-Si-Al-Ni alloy. The Fe-Si-Al-Ni alloy preferably comprises a composition of Si: 3 to 8 wt%, Al: 2 to 5 wt%, Ni: not more than 6 wt% (excluding 0), and the actual remainder Fe. An average particle diameter of the ferromagnetic metallic particle is preferably 1 to 45 μm. COPYRIGHT: (C)2006,JPO&NCIPI
    • 解决的问题:提供具有高磁导率的线圈夹杂粉末磁芯作为线圈夹杂物磁性磁芯,具有优异的DC叠加性能,并且能够获得更高的密度。 解决方案:线圈夹杂粉末磁芯具有包含由绝缘材料涂覆的铁磁金属颗粒的粉末压实体,并且嵌入粉末压实体中的线圈和在其外围涂覆有绝缘体的圆形导体。 铁磁金属颗粒包含Fe-Si-Al-Ni合金。 Fe-Si-Al-Ni合金优选包含Si:3〜8重量%,Al:2〜5重量%,Ni:6重量%以下(不含0),实际余量为Fe的组成。 铁磁性金属粒子的平均粒径优选为1〜45μm。 版权所有(C)2006,JPO&NCIPI
    • 6. 发明专利
    • Coil sealed dust core and manufacturing method thereof
    • 线圈密封芯及其制造方法
    • JP2003282346A
    • 2003-10-03
    • JP2002079044
    • 2002-03-20
    • Tdk CorpTdk株式会社
    • SATO SADAKITAMURA SUMIYOSHIMORO EIJISUZUKI TSUNEO
    • B22F7/08A61B8/08H01F17/04H01F41/10
    • A61B8/145A61B8/08A61B8/4483Y10T29/4902Y10T29/49071Y10T29/49073
    • PROBLEM TO BE SOLVED: To provide a manufacturing method, by which a coil sealed dust core having little fluctuation of the inductance value can be efficiently manufactured, and so forth. SOLUTION: This manufacturing method comprises a process (a) for filling a soft magnetic metal powder composing a green compact 10 including an insulating agent so as to cover a coil 1, and a process (b) for making the soft magnetic metal powder to be compacted in the axial direction of the coil 1, and in the process (b), while keeping a state where the amount of the soft magnetic metal powder filled in the portion corresponding to a winding part with the upper or lower surface of the winding part as a reference is less than the amount of the soft magnetic metal powder filled in the other portion which does not correspond to the winding part, the soft magnetic metal powder is made to be compacted. Hereby, the coil sealed dust core having overall uniform density can be obtained. Since the coil sealed dust core, having overall uniform density, reduces fluctuation of the inductance, a prescribed inductance can be obtained in a stable manner. COPYRIGHT: (C)2004,JPO
    • 要解决的问题:提供一种制造方法,通过该方法能够有效地制造电感值的波动小的线圈密封的集尘芯等。 解决方案:该制造方法包括用于填充构成包括绝缘剂的生坯10的软磁性金属粉末以覆盖线圈1的方法(a)和用于制造软磁性金属的方法(b) 在线圈1的轴向压缩的粉末和(b)的工序,同时保持在与上部或下部表面的卷绕部分对应的部分中填充的软磁性金属粉末的量保持在 作为基准的绕组部分小于填充在与卷绕部分不对应的另一部分中的软磁性金属粉末的量,使得软磁性金属粉末被压实。 因此,可以获得具有整体均匀密度的线圈密封的集尘芯。 由于线圈密封的集尘芯具有整体均匀的密度,所以减小了电感的波动,可以稳定地获得规定的电感。 版权所有(C)2004,JPO
    • 7. 发明专利
    • DUST CORE AND MANUFACTURE THEREFOR
    • JP2001006914A
    • 2001-01-12
    • JP17550999
    • 1999-06-22
    • TDK CORP
    • MORO EIJI
    • H01F1/22H01F41/02
    • PROBLEM TO BE SOLVED: To raise direct current superposing property under high magnetic field by comprising a step of compression molding of a ferromagnetic metal powder which comprises a high diamagnetic field coefficient powder having particles of relatively high diamagnetic field coefficient and low diamagnetic field coefficient powder having particles of relatively low diamagnetic field coefficient. SOLUTION: A dust core comprises a ferromagnetic metal powder and an insulating material for electrical insulation between particles. The ferromagnetic metal powder includes a high diamagnetic field coefficient powder and a low diamagnetic field coefficient powder, and the former consists of the particles having relatively high diamagnetic field coefficient as compared with the particles constituting the latter. The diamagnetic field coefficients of the particles constituting the individual powders are, not less than 0.23 for the high diamagnetic field coefficient powder and not more than 0.17 for the low diamagnetic field coefficient powder. Further, the existence ratio of the high diamagnetic field coefficient powder is 10-90 wt.% with respect to the total of the high diamagnetic field coefficient powder and the low diamagnetic field coefficient powder.
    • 8. 发明专利
    • DUST CORE AND METHOD OF PRODUCING THE SAME
    • JP2000277314A
    • 2000-10-06
    • JP7842399
    • 1999-03-23
    • TDK CORP
    • MORO EIJISAITO KATSUMI
    • H01F1/147H01F1/14H01F1/24H01F1/26
    • PROBLEM TO BE SOLVED: To improve saturation magnetic flux density, loss, and effective permeability in applying direct-current magnetic field by comprising a ferromagnetic metal powder and an insulating layer including isotropic carbon which exist between particles thereof. SOLUTION: A molding is produced through compression molding a mixture, including ferromagnetic metal powder and an insulating material. The molding is annealed so that insulating layers exist between ferromagnetic metal particles. The insulating layer is constituted to include isotropic carbon. In annealing, the isotropic carbon is produced by using a thermosetting resin including at least one of silicone resin, phenol resin and epoxy resin as the insulating layer. Alternatively, the insulating material including the isotropic carbon, and the ferromagnetic metal powder are mixed, molded and then annealed. Thereby, saturation magnetic flux density becomes high, a small loss is achieved, and moreover the direct-current superposition property is made satisfactory.