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    • 3. 发明授权
    • Method of fabricating micro-electromechanical switches on CMOS compatible substrates
    • 在CMOS兼容基板上制造微机电开关的方法
    • US06798029B2
    • 2004-09-28
    • US10434999
    • 2003-05-09
    • Richard P. VolantJohn C. BissonDonna R. CoteTimothy J. DaltonRobert A. GrovesKevin S. PetrarcaKenneth J. SteinSeshadri Subbanna
    • Richard P. VolantJohn C. BissonDonna R. CoteTimothy J. DaltonRobert A. GrovesKevin S. PetrarcaKenneth J. SteinSeshadri Subbanna
    • H01L2982
    • H01H59/0009H01H2059/0018H01H2059/0072
    • A method of fabricating micro-electromechanical switches (MEMS) integrated with conventional semiconductor interconnect levels, using compatible processes and materials is described. The method is based upon fabricating a capacitive switch that is easily modified to produce various configurations for contact switching and any number of metal-dielectric-metal switches. The process starts with a copper damascene interconnect layer, made of metal conductors inlaid in a dielectric. All or portions of the copper interconnects are recessed to a degree sufficient to provide a capacitive air gap when the switch is in the closed state, as well as provide space for a protective layer of, e.g., Ta/TaN. The metal structures defined within the area specified for the switch act as actuator electrodes to pull down the movable beam and provide one or more paths for the switched signal to traverse. The advantage of an air gap is that air is not subject to charge storage or trapping that can cause reliability and voltage drift problems. Instead of recessing the electrodes to provide a gap, one may just add dielectric on or around the electrode. The next layer is another dielectric layer which is deposited to the desired thickness of the gap formed between the lower electrodes and the moveable beam that forms the switching device. Vias are fabricated through this dielectric to provide connections between the metal interconnect layer and the next metal layer which will also contain the switchable beam. The via layer is then patterned and etched to provide a cavity area which contains the lower activation electrodes as well as the signal paths. The cavity is then back-filled with a sacrificial release material. This release material is then planarized with the top of the dielectric, thereby providing a planar surface upon which the beam layer is constructed.
    • 描述了使用兼容工艺和材料制造与常规半导体互连级别集成的微机电开关(MEMS)的方法。 该方法基于制造容易修改以产生用于接触切换和任何数量的金属 - 介电金属开关的各种配置的电容开关。 该过程开始于铜镶嵌互连层,由金属导体嵌入电介质中。 铜互连的全部或部分凹陷到足以在开关处于闭合状态时提供电容气隙的程度,并为例如Ta / TaN的保护层提供空间。 在为开关指定的区域内限定的金属结构用作致动器电极以下拉可移动光束并且提供一个或多个路径用于开关信号横越。 气隙的优点是空气不会受到可能导致可靠性和电压漂移问题的电荷储存或捕集。 代替使电极凹陷以提供间隙,可以仅在电极上或周围添加电介质。 下一层是另一介质层,其被沉积到形成在下电极和形成开关器件的可移动梁之间的间隙的期望厚度上。 通过该电介质制造通孔以提供金属互连层和还包含可切换光束的下一个金属层之间的连接。 然后对通孔层进行图案化和蚀刻以提供包含下部激活电极以及信号路径的空腔区域。 然后用牺牲脱模材料填充空腔。 然后将该释放材料与电介质的顶部平坦化,由此提供构造波束层的平坦表面。
    • 5. 发明授权
    • Method of fabricating micro-electromechanical switches on CMOS compatible substrates
    • 在CMOS兼容基板上制造微机电开关的方法
    • US06635506B2
    • 2003-10-21
    • US10014660
    • 2001-11-07
    • Richard P. VolantJohn C. BissonDonna R. CoteTimothy J. DaltonRobert A. GrovesKevin S. PetrarcaKenneth J. SteinSeshadri Subbanna
    • Richard P. VolantJohn C. BissonDonna R. CoteTimothy J. DaltonRobert A. GrovesKevin S. PetrarcaKenneth J. SteinSeshadri Subbanna
    • H01L2100
    • B81C1/00246B81B2201/016B81B2201/018B81B2203/0127B81B2207/07B81C1/00611B81C2201/0122B81C2203/0735H01G5/40H01H59/0009
    • A method of fabricating micro-electromechanical switches (MEMS) integrated with conventional semiconductor interconnect levels, using compatible processes and materials is described. The method is based upon fabricating a capacitive switch that is easily modified to produce various configurations for contact switching and any number of metal-dielectric-metal switches. The process starts with a copper damascene interconnect layer, made of metal conductors inlaid in a dielectric. All or portions of the copper interconnects are recessed to a degree sufficient to provide a capacitive air gap when the switch is in the closed state, as well as provide space for a protective layer of, e.g., Ta/TaN. The metal structures defined within the area specified for the switch act as actuator electrodes to pull down the movable beam and provide one or more paths for the switched signal to traverse. The advantage of an air gap is that air is not subject to charge storage or trapping that can cause reliability and voltage drift problems. Instead of recessing the electrodes to provide a gap, one may just add dielectric on or around the electrode. The next layer is another dielectric layer which is deposited to the desired thickness of the gap formed between the lower electrodes and the moveable beam that forms the switching device. Vias are fabricated through this dielectric to provide connections between the metal interconnect layer and the next metal layer which will also contain the switchable beam. The via layer is then patterned and etched to provide a cavity area which contains the lower activation electrodes as well as the signal paths. The cavity is then back-filled with a sacrificial release material. This release material is then planarized with the top of the dielectric, thereby providing a planar surface upon which the beam layer is constructed.
    • 描述了使用兼容工艺和材料制造与常规半导体互连级别集成的微机电开关(MEMS)的方法。 该方法基于制造容易修改以产生用于接触切换和任何数量的金属 - 介电金属开关的各种配置的电容开关。 该过程开始于铜镶嵌互连层,由金属导体嵌入电介质中。 铜互连的全部或部分凹陷到足以在开关处于闭合状态时提供电容气隙的程度,并为例如Ta / TaN的保护层提供空间。 在为开关指定的区域内限定的金属结构用作致动器电极以下拉可移动光束并且提供一个或多个路径用于开关信号横越。 气隙的优点是空气不会受到可能导致可靠性和电压漂移问题的电荷储存或捕集。 代替使电极凹陷以提供间隙,可以仅在电极上或周围添加电介质。 下一层是另一介质层,其被沉积到形成在下电极和形成开关器件的可移动梁之间的间隙的期望厚度上。 通过该电介质制造通孔以提供金属互连层和还包含可切换光束的下一个金属层之间的连接。 然后对通孔层进行图案化和蚀刻以提供包含下部激活电极以及信号路径的空腔区域。 然后用牺牲脱模材料填充空腔。 然后将该释放材料与电介质的顶部平坦化,由此提供构造波束层的平坦表面。
    • 9. 发明授权
    • Micro-electromechanical varactor with enhanced tuning range
    • 具有增强调谐范围的微机电变容二极管
    • US06661069B1
    • 2003-12-09
    • US10278211
    • 2002-10-22
    • Anil K. ChinthakindiRobert A. GrovesKenneth J. SteinSeshadri SubbannaRichard P. Volant
    • Anil K. ChinthakindiRobert A. GrovesKenneth J. SteinSeshadri SubbannaRichard P. Volant
    • H01L2986
    • H01G5/18B81B2201/01H01G5/011Y10S257/924
    • A three-dimensional micro- electromechanical (MEM) varactor is described wherein a movable beam and fixed electrode are respectively fabricated on separate substrates coupled to each other. The movable beam with comb-drive electrodes are fabricated on the “chip side” while the fixed bottom electrode is fabricated on a separated substrate “carrier side”. Upon fabrication of the device on both surfaces of the substrate, the chip side device is diced and “flipped over”, aligned and joined to the “carrier” substrate to form the final device. Comb-drive (fins) electrodes are used for actuation while the motion of the electrode provides changes in capacitance. Due to the constant driving forces involved, a large capacitance tuning range can be obtained. The three dimensional aspect of the device avails large surface area. When large aspect ratio features are provided, a lower actuation voltage can be used. Upon fabrication, the MEMS device is completely encapsulated, requiring no additional packaging of the device. Further, since alignment and bonding can be done on a wafer scale (wafer scale MEMS packaging), an improved device yield can be obtained at a lower cost.
    • 描述了三维微机电(MEM)变容二极管,其中可移动光束和固定电极分别制造在彼此耦合的分开的基板上。 具有梳状驱动电极的可移动光束在“芯片侧”上制造,而固定底部电极制造在分离的基板“载体侧”上。 在衬底的两个表面上制造器件时,芯片侧器件被切割并“翻转”,对准并接合到“载体”衬底以形成最终器件。 梳状驱动(鳍)电极用于致动,同时电极的运动提供电容的变化。 由于所涉及的驱动力恒定,可以获得大的电容调谐范围。 该装置的三维方面具有较大的表面积。 当提供大的纵横比特征时,可以使用较低的致动电压。 在制造时,MEMS器件被完全封装,不需要额外的器件封装。 此外,由于可以在晶片规模(晶片级MEMS封装)上进行取向和接合,所以可以以更低的成本获得改进的器件产量。