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    • 1. 发明授权
    • Production of reactive sintered nickel aluminide material
    • 反应性烧结镍铝化合物的生产
    • US4762558A
    • 1988-08-09
    • US50914
    • 1987-05-15
    • Randall M. GermanAnimesh BoseDavid Sims
    • Randall M. GermanAnimesh BoseDavid Sims
    • B22F3/23C22C1/04B22F3/00
    • C22C1/0433B22F3/23
    • Reactive sintering process for producing a shaped body containing the nickel aluminide compound Ni.sub.3 Al, which comprises sintering a compacted shaped mass containing an intimate mixture of substances, e.g. including elemental nickel powder and elemental aluminum powder in a stoichiometric atomic ratio generally corresponding to the compound Ni.sub.3 Al, by heating the mass, e.g. in a vacuum, to an elevated sintering temperature, e.g. 500-750.degree. C., sufficiently to initiate an exothermic reaction, and at a heating rate sufficiently for consequent progressive generation of a transient liquid below the melting point of the aluminum powder and at the corresponding eutectic temperature, and upon initiation of the exothermic reaction continuing the sintering sufficiently to form a densified shaped body containing the nickel aluminide compound Ni.sub.3 Al, and having a porosity of at most about 8%, or alternatively having an essentially fully densified structure where the heating is carried out under simultaneously applied mechanical pressure for hot isostatic compaction of the compacted shaped mass.
    • 用于生产含有镍铝化合物Ni3Al的成形体的反应性烧结方法,其包括烧结含有物质的紧密混合物的压实成形物质,例如, 包括通常对应于化合物Ni3Al的化学计量原子比的元素镍粉和元素铝粉,通过加热该质量,例如 在真空中,升高的烧结温度,例如 500-750℃,足以引发放热反应,并以足够的加热速率逐渐产生低于铝粉熔点并在相应共晶温度下的瞬时液体,并且在引发放热反应 继续充分烧结以形成包含镍铝化合物Ni3Al的致密成形体,并且具有至多约8%的孔隙率,或者具有基本上完全致密化的结构,其中在同时施加的机械压力下进行热等静压 压实成型块的压实。
    • 4. 发明授权
    • Powdered material rapid production tooling method and objects produced therefrom
    • 粉末材料快速生产加工方法和由此产生的物体
    • US06399018B1
    • 2002-06-04
    • US09293706
    • 1999-04-16
    • Randall M. GermanTimothy J. WeaverJulian A. ThomasSundar V. AtreAnthony Griffo
    • Randall M. GermanTimothy J. WeaverJulian A. ThomasSundar V. AtreAnthony Griffo
    • B22F700
    • B22F3/22B22F3/26B22F2998/00C22C1/1015C22C1/1036Y10T428/12007B22F5/007B22F1/0014B22F2207/01
    • Solid objects are made by means of a novel multi-step forming, debinding, sintering and infiltrating process, using a metal-ceramic composition. In this process, the mixture is held for a period of time to degas and settle the powdered material from a liquid binder. The packed geometry is then heated to above the melting temperature of the binder to remove the binder portion of the solid geometry. Upon removal of the binder the binder-free solid geometry is raised to a temperature where the metal pre-sinters together into a three-dimensional rigid matrix with interconnected porosity to form a solid precursor. The porous matrix includes the particulate ceramic material and a first metal, which are at least partially sintered. A molten second metal is then introduced to the fill the porous matrix and form an infiltrated matrix. In addition to speed of production, improvements associated with this method include a solid object having improved thermal conductivity, hardness, wear resistance and reduced shrinkage as compared with the rapid tooling techniques taught in the prior art.
    • 通过使用金属 - 陶瓷组合物的新型多步骤成形,脱脂,烧结和渗透方法制备固体物体。 在该方法中,将混合物保持一段时间以从液体粘合剂中脱气并沉淀粉末状材料。 然后将包装的几何形状加热到粘合剂的熔融温度以上以除去固体几何形状的粘合剂部分。 在去除粘合剂后,将不含粘合剂的固体几何形状升高到金属预先烧结成具有相互连接的多孔性的三维刚性基质以形成固体前体的温度。 多孔基体包括颗粒陶瓷材料和至少部分烧结的第一金属。 然后将熔融的第二金属引入填充多孔基质并形成渗透的基质。 除了生产速度之外,与现有技术中教导的快速加工技术相比,与该方法相关的改进包括具有改善的导热性,硬度,耐磨性和减小的收缩率的固体物体。
    • 9. 发明授权
    • Process for making finely divided intermetallic
    • 精细分散金属间化合物的工艺
    • US5330701A
    • 1994-07-19
    • US843605
    • 1992-02-28
    • Karl G. ShawDavid E. AlmanRene M. CooperRandall M. GermanKazuo P. McCoy
    • Karl G. ShawDavid E. AlmanRene M. CooperRandall M. GermanKazuo P. McCoy
    • B22F3/22C22C1/04B22F9/00
    • B22F3/23C22C1/0491C22C26/00C22C32/0084B22F2003/248B22F2998/00B22F2998/10
    • A method is disclosed for controlling a self-propagating reaction in a particulate medium. The method comprises controlling the boundary heat flux of the reaction to produce reaction waves which travel through the particulate medium undergoing a self-propagating reaction. The method provides a product having a unitary, solid structure with layers of alternating density. Preferably the reaction is a reaction between two metals to produce an intermetallic compound or between a metal and a non-metal to produce a ceramic compound. Nickel aluminide is a preferred intermetallic compound. Also disclosed is a controlled reactive sintering process for producing a finely divided intermetallic compound comprising comminuting the layered body of intermetallic compound. Also disclosed are a process for preparing an abrasive surface composed of a nickel aluminide binder and an abrasive material, an injection molding composition for preparing shaped articles of nickel aluminide, and a process for injection molding shaped nickel aluminide articles of greater than 98% theoretical density.
    • 公开了一种用于控制颗粒介质中的自蔓延反应的方法。 该方法包括控制反应的边界热通量以产生穿过经历自蔓延反应的颗粒介质的反应波。 该方法提供了具有交替密度层的单一,固体结构的产品。 优选地,反应是两种金属之间的反应以产生金属间化合物或金属与非金属之间的反应以产生陶瓷化合物。 镍铝化合物是优选的金属间化合物。 还公开了一种用于生产精细分散的金属间化合物的受控反应烧结方法,其包括粉碎金属间化合物的层状体。 还公开了一种制备由镍铝化合物粘合剂和研磨材料组成的研磨表面的方法,用于制备镍铝化合物的成型制品的注射成型组合物,以及注射成型的成型镍铝制品的方法,其具有大于理论密度的98% 。