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    • 1. 发明授权
    • Method and apparatus for casting an airfoil
    • 用于铸造翼型的方法和装置
    • US5404930A
    • 1995-04-11
    • US177927
    • 1994-01-06
    • Paul StantonLouis H. Monte
    • Paul StantonLouis H. Monte
    • B22C9/08B22D27/04B22C9/04
    • B22D27/045B22C9/086
    • An improved mold for use in casting a metal airfoil has an airfoil mold cavity and a starter chamber. A lower end of the starter chamber is formed by a chill plate. A filter is disposed in the starter chamber between the airfoil mold cavity and the chill plate. When an airfoil is to be cast, molten metal is conducted into the starter chamber, into passages in the filter and into the airfoil mold cavity. The molten metal is solidified upward in the starter chamber from the chill plate and through the passages in the filter. The filter blocks migration of impurities from the starter chamber to the airfoil mold cavity as the metal solidifies in the starter chamber. As the molten metal begins to solidify in the airfoil mold cavity, the molten metal is solidified as a large number of columnar grain crystals which extend from the passages in the filter into the airfoil mold cavity. If a single crystal airfoil is desired, a single crystal selector may be provided between the starter chamber and the airfoil mold cavity.
    • 用于铸造金属翼型的改进的模具具有翼型模腔和起动室。 起动器室的下端由冷却板形成。 在翼型模腔和冷却板之间的起动室中布置有过滤器。 当要铸造翼型时,熔融金属被引入起动器室,进入过滤器的通道并进入翼型模腔。 熔融金属在起动器室中从冷却板向上固化并通过过滤器中的通道。 当金属在起动器室中凝固时,过滤器阻止杂质从起动器室迁移到翼型模腔。 当熔融金属在翼型模腔中开始凝固时,熔融金属固化成大量的柱状晶粒,其从过滤器中的通道延伸到翼型模腔中。 如果需要单晶翼型,则可以在起动器室和翼型模腔之间设置单晶选择器。
    • 2. 发明授权
    • Mold and method for casting a single crystal metal article
    • 用于铸造单晶金属制品的模具和方法
    • US5062468A
    • 1991-11-05
    • US547287
    • 1990-07-03
    • Louis H. MonteArunachalam JeyarajanLawrence D. Graham
    • Louis H. MonteArunachalam JeyarajanLawrence D. Graham
    • C30B11/00
    • C30B11/002
    • A mold structure includes an article mold having a mold cavity with a configuration corresponding to the configuration of the article to be cast. A starter section contains a starter cavity in which a plurality of crystals form. A crystal selector has a passage which extends between an upper end of the starter cavity and a lower end of the article mold cavity. To promote the growth in the crystal selector passage of a crystal having primary and secondary orientations corresponding to selected primary and secondary orientations of the article, the crystal selector passage has a portion which slopes downwardly in the direction of solidification of metal along the crystal selector passage. Without the use of a seed crystal, the cast article will have a secondary orientation axis which is almost always within plus or minus 30 degrees of a selected secondary orientation axis. Through the use of a seed crystal, the secondary orientation axis of the cast article will correspond to the selected secondary orientation axis.
    • 模具结构包括具有模具腔的制品模具,其具有对应于待铸造制品的构造的构造。 起动器部分包括其中形成多个晶体的起动器腔。 晶体选择器具有在起动器腔的上端和制品模腔的下端之间延伸的通道。 为了促进具有对应于制品的选定一次取向和二次取向的一次取向和二次取向的晶体的晶体选择器通道的生长,晶体选择器通道具有沿金属凝固方向沿着晶体选择器通道向下倾斜的部分 。 不使用晶种,铸造制品将具有二次取向轴,其几乎总是在所选择的二次取向轴的正或负30度内。 通过使用晶种,铸造制品的次要取向轴将对应于所选择的二次取向轴。
    • 3. 发明授权
    • Mold and method for casting a single crystal metal article
    • 用于铸造单晶金属制品的模具和方法
    • US5062469A
    • 1991-11-05
    • US542436
    • 1990-06-22
    • Louis H. MonteArunachalam JeyarajanLawrence D. Graham
    • Louis H. MonteArunachalam JeyarajanLawrence D. Graham
    • C30B11/00
    • C30B11/002
    • A mold is used to cast an article as a single crystal having selected primary and secondary orientations. The mold includes an article mold having a configuration corresponding to the configuration of the article to be cast. A starter section contains a starter cavity in which one or more crystals form. A seed crystal is disposed in the starter cavity. A crystal selector has a passage which extends between an upper end of the starter and a lower end of the article mold. To promote the growth in the crystal selector passage of a crystal having primary and secondary orientations corresponding to the selected primary and secondary orientations of the article, the longitudinal central axis of the crystal selector passage is disposed in a single plane which is parallel to a plane containing the selected primary orientation axis of the single crystal article and the selected secondary orientation axis of the single crystal article.
    • 使用模具将物品浇铸成具有选择的一次和二次取向的单晶。 模具包括具有对应于待铸造制品的构造的构造的制品模具。 起动器部分包含其中形成一种或多种晶体的起动器腔。 籽晶设置在起动器腔中。 晶体选择器具有在起动器的上端和制品模具的下端之间延伸的通道。 为了促进晶体选择器通道中的晶体选择器通道的生长,其具有对应于所选择的一次和二次取向的一次和二次取向的晶体选择器通道,晶体选择器通道的纵向中心轴线设置在平行于平面的单个平面中 包含单晶制品的选定的主取向轴和单晶制品的选定的次取向轴。
    • 4. 发明授权
    • Mold for casting a single crystal metal article
    • 用于铸造单晶金属制品的模具
    • US4940073A
    • 1990-07-10
    • US382729
    • 1989-07-19
    • Arunachalam JeyarajanLawrence D. GrahamJohn E. BrokloffLouis H. Monte
    • Arunachalam JeyarajanLawrence D. GrahamJohn E. BrokloffLouis H. Monte
    • C30B11/00
    • C30B11/002
    • A single crystal selector has a passage into which a plurality of crystals grow from a starter cavity and from which a single crystal emerges into an article mold cavity. The single crystal selector passage includes a linear lower vertical portion which extends upwardly away from an end portion on the starter cavity. A linear vertical upper portion of the selector passage extends downwardly from a lower end portion of the article mold cavity. A single bend portion of the selector passage extends between the upper and lower portions of the selector passage. A support element extends upwardly from a lower section of the selector to an upper section of the selector to at least partially support a single bend section of the selector. The single bend portion of the selector passage has a generally circular cross sectional configuration with a diameter which is less than 0.25 inches. The single bend portion of the selector passage extends sidewardly for a distance which is at least 1.5 times the diameter of the selector passage.
    • 单个晶体选择器具有多个晶体从起动器腔体生长并从其中单晶体出现到制品模具腔中的通道。 单晶选择器通道包括从启动器腔体上的端部向上延伸的线性下垂直部分。 选择通道的直线垂直上部从制品模腔的下端部向下延伸。 选择器通道的单个弯曲部分在选择器通道的上部和下部之间延伸。 支撑元件从选择器的下部向上延伸到选择器的上部,以至少部分地支撑选择器的单个弯曲部分。 选择器通道的单个弯曲部分具有直径小于0.25英寸的大致圆形的横截面形状。 选择器通道的单个弯曲部分侧向延伸的距离至少为选择器通道直径的1.5倍。