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    • 3. 发明授权
    • Pressure vessel, compressor and process for casting cylinder block
    • 压力容器,压缩机和铸造缸体的工艺
    • US07395750B2
    • 2008-07-08
    • US10586893
    • 2005-10-19
    • Motoharu TanizawaKyoichi KinoshitaYuki OkamotoTsukasa SugieManabu SugiuraTakayuki KatoFuminobu Enokijima
    • Motoharu TanizawaKyoichi KinoshitaYuki OkamotoTsukasa SugieManabu SugiuraTakayuki KatoFuminobu Enokijima
    • F16J10/00
    • F04B39/12B22D19/0009F16J12/00
    • A pressure vessel of the present invention is such that at least part thereof comprises a metallic composite material 40 comprising alight metal 41, which is turned into a matrix, and a plateshaped iron-basedmember 42, which is buried in the light metal 41, whose major component is iron, and which is provided with a large number of through holes penetrating the front and rear surfaces. By means of this construction, it is possible to provide a pressure vessel having a novel construction whose pressure resistance is enhanced without being accompanied by thickening, and a compressor being provided with a housing comprising the pressure vessel.Moreover, a casting process of the present invention is a casting process, which is suitable for producing cylinder blocks, and is characterized in that, in a casting mold 80 being provided with hollow portions (86, 87) forming a molding cavity surface 84, and a pouring passage 85 which is communicated with the hollow portions, a substantially cylindrical iron-based member 42 having cut-offs 45 at the opened end portions is allocated so that the opened end portions are brought into contact with the molding cavity surface 84 and spaces 86, 87 are provided on the front- and rear-surface sides of the iron-based member 42, and a light-metal molten metal 41′ is filled into the entire hollow portions through the pouring passage 85 via the cut-offs 45, thereby casting the light metal 41 around the iron-based-member 42.
    • 本发明的压力容器的至少一部分包括金属复合材料40,金属复合材料40包括变成矩阵的轻金属41和埋在轻金属41中的板状铁基部件42 ,其主要成分为铁,并且具有穿过前表面和后表面的大量通孔。 通过这种结构,可以提供一种具有新颖结构的压力容器,其压力增强而不伴随增厚,压缩机设置有包括压力容器的壳体。 此外,本发明的铸造方法是适用于制造气缸体的铸造工艺,其特征在于,在铸造模具80中设置有形成模腔表面84的中空部分(86,87) 以及与中空部连通的倾倒通路85,分配有在开口端部具有切断部45的大致圆筒状的铁基部件42,使得开口端部与模腔表面84接触, 在铁基构件42的前表面侧和后表面侧设置有空间86,87,并且通过切断部45将倾斜通路85将轻金属熔融金属41'填充到整个中空部中 从而将轻金属41铸造在铁基构件42周围。
    • 4. 发明申请
    • Pressure vessel, compressor and process for casting cylinder block
    • 压力容器,压缩机和铸造缸体的工艺
    • US20070158000A1
    • 2007-07-12
    • US10586893
    • 2005-10-19
    • Motoharu TanizawaKyoichi KinoshitaYuki OkamotoTsukasa SugieManabu SugiuraTakayuki KatoFuminobu Enokijima
    • Motoharu TanizawaKyoichi KinoshitaYuki OkamotoTsukasa SugieManabu SugiuraTakayuki KatoFuminobu Enokijima
    • C22C23/00
    • F04B39/12B22D19/0009F16J12/00
    • A pressure vessel of the present invention is such that at least part thereof comprises a metallic composite material 40 comprising a light metal 41, which is turned into a matrix, and a plate-shaped iron-based member 42, which is buried in the light metal 41, whose major component is iron, and which is provided with a large number of through holes penetrating the front and rear surfaces. By means of this construction, it is possible to provide a pressure vessel having a novel construction whose pressure resistance is enhanced without being accompanied by thickening, and a compressor being provided with a housing comprising the pressure vessel. Moreover, a casting process of the present invention is a casting process, which is suitable for producing cylinder blocks, and is characterized in that, in a casting mold 80 being provided with hollow portions (86, 87) forming a molding cavity surface 84, and a pouring passage 85 which is communicated with the hollow portions, a substantially cylindrical iron-based member 42 having cut-offs 45 at the opened end portions is allocated so that the opened end portions are brought into contact with the molding cavity surface 84 and spaces 86, 87 are provided on the front- and rear-surface sides of the iron-based member 42, and a light-metal molten metal 41′ is filled into the entire hollow portions through the pouring passage 85 via the cut-offs 45, thereby casting the light metal 41 around the iron-based-member 42.
    • 本发明的压力容器的至少一部分包括金属复合材料40,金属复合材料40包括变成矩阵的轻金属41和埋在光中的板状铁基元件42 金属41,其主要成分为铁,并且设有大量贯穿前表面和后表面的通孔。 通过这种结构,可以提供一种具有新颖结构的压力容器,其压力增强而不伴随增厚,压缩机设置有包括压力容器的壳体。 此外,本发明的铸造方法是适用于制造气缸体的铸造工艺,其特征在于,在铸造模具80中设置有形成模腔表面84的中空部分(86,87) 以及与中空部连通的倾倒通路85,分配有在开口端部具有切断部45的大致圆筒状的铁基部件42,使得开口端部与模腔表面84接触, 在铁基构件42的前表面侧和后表面侧设置有空间86,87,并且通过切断部45将倾斜通路85将轻金属熔融金属41'填充到整个中空部中 从而将轻金属41铸造在铁基构件42周围。
    • 7. 发明申请
    • Metallic Composite Material
    • 金属复合材料
    • US20080261067A1
    • 2008-10-23
    • US11792117
    • 2005-11-11
    • Yuki OkamotoKyoichi KinoshitaMotoharu TanizawaManabu SugiuraFuminobu Enokijima
    • Yuki OkamotoKyoichi KinoshitaMotoharu TanizawaManabu SugiuraFuminobu Enokijima
    • B32B15/02B22F7/02
    • B22F5/106B22F7/004B22F7/06B22F2998/10B22F2999/00Y10T428/12028B22F3/1121B22F3/114B22F3/18
    • A metallic composite material according to the present invention is a metallic composite material, which comprises: a composited portion having a sintered body 1 being completed by sintering a metallic powder of a first metal, and a second metal 2′ infiltrating into the pores of the superficial-layer portion of the sintered body 1 at least; and a parent-material portion having the second metal 2 covering the composited portion, and is characterized in that the sintered body 1 is completed by sintering the metallic powder together with a melt-disappearing material, which possesses a melting point being the sintering temperature of the metallic powder or less, or a burn-disappearing material, which burns to disappear at the sintering temperature or less; and the metallic composite material is equipped with a fitting portion at the interface between the composited portion and the parent-material portion, fitting portion which is formed by infiltrating the second metal 2′ into the pores and additionally getting the second metal 2′ into parts 3 where the melt-disappearing material has been melted to disappear or the burn-disappearing material has been burned to disappear. By means of this novel construction, it is possible to suppress the occurrence of cracks and peeling, which occurs in metallic composite material.In the present invention, the melt-disappearing material can preferably include an alloying component element, which forms an alloy with a major component element of the metallic powder. When major component element is iron and the alloying component element is copper, the strength of the fitting portion improves.
    • 根据本发明的金属复合材料是金属复合材料,其包括:通过烧结第一金属的金属粉末而完成烧结体1的复合部分和渗透到第一金属的孔中的第二金属2' 至少烧结体1的表层部分; 以及具有覆盖复合部分的第二金属2的母材部分,其特征在于,烧结体1通过与熔融消失材料一起烧结金属粉末而完成,熔融消失材料的熔点为烧结温度 金属粉末或更少的燃烧消失材料,其在烧结温度或更低温度下燃烧消失; 并且金属复合材料在复合部分和母材部分之间的界面处装配有配合部分,其通过将第二金属2'浸入孔中而形成,并且另外将第二金属2'变成部分 3,其中熔体消失的材料已经熔化消失或燃烧消失的材料已被燃烧消失。 通过这种新颖的结构,可以抑制在金属复合材料中发生的裂纹和剥离的发生。 在本发明中,熔融消失材料可以优选包括与金属粉末的主要成分元素形成合金的合金成分元素。 主要成分为铁,合金成分为铜时,配合部的强度提高。
    • 8. 发明申请
    • MAGNESIUM ALLOY FOR CASTING AND MAGNESIUM-ALLOY CAST PRODUCT
    • 镁合金铸造和镁合金铸造产品
    • US20100119405A1
    • 2010-05-13
    • US12596810
    • 2008-04-14
    • Yuki OkamotoKyoichi KinoshitaMotoharu TanizawaKazuhiko Yoshida
    • Yuki OkamotoKyoichi KinoshitaMotoharu TanizawaKazuhiko Yoshida
    • C22C23/00
    • C22C23/00B22D21/007
    • A magnesium alloy for casting according to the present invention is characterized in that, when the entirety is taken as 100% by mass, it includes copper (Cu) in an amount of from 1% by mass or more to 5% by mass or less, calcium (Ca) in an amount of from 0.1% by mass or more to 5% by mass or less, silver (Ag) in an amount of from 0.1% by mass or more to 5% by mass or less, and the balance comprising magnesium (Mg) and inevitable impurities.By means of including Cu and Ca, crystallized substances of Mg—Ca compounds crystallize in crystalline grain boundaries between Mg crystalline grains as three-dimensionally mesh shapes, along with Mg—Cu compounds. By means of the three-dimensionally mesh constructions, grain-boundary sliding, which becomes active especially when becoming high temperature, is suppressed, and thereby high-temperature strength and creep resistance at high temperature improve. Moreover, by means of the Ag addition, the Mg crystalline grains become micro-fine and thereby the three-dimensionally mesh constructions, whose continuities are high and which are fine, are formed. In addition, it is less likely that Ag affects the heat conductivity of magnesium alloy adversely.
    • 根据本发明的铸造用镁合金的特征在于,当全部为100质量%时,其包含1质量%以上5质量%以下的铜(Cu) ,钙(Ca)的量为0.1质量%以上至5质量%以下,银(Ag)的含量为0.1质量%以上且5质量%以下,余量 包括镁(Mg)和不可避免的杂质。 通过包括Cu和Ca,Mg-Ca化合物的结晶物质与Mg-Cu化合物一起作为三维网格形状在Mg晶粒之间的结晶晶界中结晶。 通过三维网状结构,能够抑制特别是在高温时变得活跃的晶界滑动,从而提高高温下的高温强度和耐蠕变性。 此外,通过Ag添加,Mg晶粒变得微细,从而形成连续性高且细小的三维网状结构。 此外,Ag不太可能不利地影响镁合金的导热性。