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    • 1. 发明授权
    • Liquid metal micro switches using as channels and heater cavities matching patterned thick film dielectric layers on opposing thin ceramic plates
    • 液态金属微动开关,用作通道和加热器腔体,在相对的薄陶瓷板上匹配图案化的厚膜电介质层
    • US06777630B1
    • 2004-08-17
    • US10426449
    • 2003-04-30
    • Lewis R DovePaul Thomas CarsonJohn F CaseyMarvin Glenn Wong
    • Lewis R DovePaul Thomas CarsonJohn F CaseyMarvin Glenn Wong
    • H01H2900
    • H01H1/0036H01H29/28H01H2029/008H01H2061/006
    • An efficient way to fabricate the channels and cavities in a LIMMS device is to form them as matching upper and lower portions each created as a patterned layer of thick film dielectric material deposited on a respective upper or lower substrate. The two portions are adhered together by a patterned layer of adhesive, and hermetically sealed around an outer perimeter. The heater resistors are mounted atop the lower layer, thus suspending them away from that substrate and exposing more of their surface area. Vias can be used to route the conductors for the heaters and the switched signal contacts through the lower substrate to cooperate with surface mount techniques using solder balls on an array of contact pads. These vias can be made hermetic by their placement within the patterned layers of dielectric material and by covering their exposed ends with pads of hermetic metal. Suitable thick film dielectric materials that may be deposited as a paste and subsequently cured include the KQ 150 and KQ 115 thick film dielectrics from Heracus and the 4141A/D thick film compositions from DuPont.
    • 在LIMMS装置中制造通道和空腔的有效方法是将它们形成为匹配上部和下部,每个上部和下部被形成为沉积在相应的上部或下部基底上的厚膜介电材料的图案化层。 两个部分通过图案化的粘合剂层粘合在一起,并围绕外周密封。 加热电阻器安装在下层的顶部,从而将它们悬挂在远离基板并暴露出更多的表面积。 通孔可用于将加热器的导体和切换的信号触点通过下基板布线,以使用在接触焊盘阵列上的焊球的表面贴装技术配合。 这些通孔可以通过它们放置在图案化的电介质材料层内并通过用气密金属垫覆盖其暴露的末端而形成为气密的。 可以作为糊料沉积并随后固化的合适的厚膜电介质材料包括来自Heraeus的KQ 150和KQ 115厚膜电介质和来自DuPont的4141A / D厚膜组合物。
    • 5. 发明授权
    • Shielded attachment of coaxial RF connector to thick film integrally shielded transmission line on a substrate
    • 将同轴射频连接器屏蔽连接到厚膜上,整体屏蔽了基片上的传输线
    • US06457979B1
    • 2002-10-01
    • US10016285
    • 2001-10-29
    • Lewis R DoveMarvin G WongJohn F CaseyWesley C Whiteley
    • Lewis R DoveMarvin G WongJohn F CaseyWesley C Whiteley
    • H01R1200
    • H01R9/0515H01R4/04H05K1/0219H05K1/117
    • A solution to the problem of connecting a merchant straight through coaxial RF connector to an quasi-coaxial transmission line formed on the substrate of a hybrid is to, if necessary, gradually increase the height of the center conductor of the quasi-coaxial transmission line by increasing the thickness of underlying deposited dielectric until the center conductor of the transmission line matches the position of the center conductor of the connector, which two may then be joined with solder or conductive adhesive. One style of coaxial RF connector of interest has four prongs disposed in a rectangle around the center conductor on the permanent and non-threaded side. Two of the prongs define a long side of a rectangle and may be soldered or otherwise attached to the substrate with conductive adhesive, and the two prongs that define the long side closest to the center conductor can support a small cover that physically bridges and electrically shields the gap between the connector and the end of the quasi-coaxial transmission line. The cover provides complete shielding and assists in minimizing the discontinuity in characteristic impedance caused by the transition between the connector and the quasi-coaxial transmission line.
    • 通过同轴RF连接器将商人连接到形成在混合物的基板上的准同轴传输线的问题的解决方案是,如果需要,通过以下方式逐渐增加准同轴传输线的中心导体的高度 增加底层沉积电介质的厚度,直到传输线的中心导体与连接器的中心导体的位置相匹配,然后将两个导体与焊料或导电粘合剂相连接。 感兴趣的同轴RF连接器的一种类型的四个插脚设置在永久和非螺纹侧上的中心导体周围的矩形中。 两个尖头限定长方形的长边,并且可以用导电粘合剂焊接或以其他方式附接到基板,并且限定最接近中心导体的长边的两个插脚可以支撑物理桥接和电屏蔽的小盖子 连接器与准同轴传输线端部之间的间隙。 该盖提供完整的屏蔽,有助于最小化由连接器和准同轴传输线之间的过渡引起的特性阻抗的不连续性。
    • 6. 发明授权
    • Cross-over for quasi-coaxial transmission lines fabricated on a substrate
    • 在基板上制作的准同轴传输线的交叉
    • US06573597B2
    • 2003-06-03
    • US10020486
    • 2001-10-29
    • Lewis R DoveJohn F CaseyAnthony R Blume
    • Lewis R DoveJohn F CaseyAnthony R Blume
    • H01L2334
    • H01P3/085H01L2924/0002H01P3/06H01P3/088H05K1/0221H05K1/0306H05K3/4685H05K2201/09809H05K2201/09981H01L2924/00
    • Quasi-coaxial transmission lines to be “crossed” (over) are fabricated on a substrate. There are two cases: a true ground plane of metal will cover the substrate, or, each quasi-coaxial transmission line will have its own separate meandering bottom-half ground shield. In either case, when the crossed quasi-coaxial transmission lines are complete they will have top-half ground shields connected to metal against the substrate that is ground. If there is no ground plane the “crossing” quasi-coaxial transmission line that is to cross over must now have its bottom-half ground shield applied. It can overlay any top-half ground shield for any crossed quasi-coaxial transmission line that is in its path. If there is a ground plane, then that step is not necessary. Now a bottom-half layer of KQ dielectric material is applied along the path of the crossing quasi-coaxial transmission line. To this layer of KQ dielectric material is applied a layer of metal that becomes the center conductor. The crossing quasi-coaxial transmission line is finished by printing a top-half layer of KQ dielectric, covered by a layer of metal that is the top-half of ground shield. The edges of this top-half ground shield touch either the ground plane or the outer portion of the bottom-half ground shield.
    • 在基板上制造要“交叉”(以上)的准同轴传输线。 有两种情况:金属的真正接地面将覆盖基板,或者每个准同轴传输线将具有其自己的单独的弯曲底部半地面屏蔽。 在任一情况下,当交叉的准同轴传输线完成时,它们将具有与接地的衬底相连接的金属的上半部接地屏蔽。 如果没有接地层,则要跨越的“交叉”准同轴传输线现在必须具有其下半部分的接地屏蔽。 它可以覆盖其路径中任何交叉的准同轴传输线的任何上半部分接地屏蔽。 如果有一个地平面,那么这个步骤就不是必要的了。 现在沿着交叉准同轴传输线的路径施加KQ电介质材料的下半层。 向这层KQ电介质材料施加一层成为中心导体的金属。 交叉准同轴传输线通过印刷上覆盖的KQ电介质层来完成,KQ电介质层覆盖着作为接地屏蔽的上半部分的金属层。 该上半部分接地屏蔽层的边缘接触地平面或底部接地屏蔽的外部部分。