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1. 发明授权

US07281566B2 Method for manufacturing mold 有权
标题翻译：模具制造方法
公开(公告)号：US07281566B2
公开(公告)日：2007-10-16
申请号：US10547774
申请日：2004-03-04
申请人： Kazuyoshi Chikugo , Hidemi Ukai , Koichi Murakami , Koshichi Ogawa
发明人： Kazuyoshi Chikugo , Hidemi Ukai , Koichi Murakami , Koshichi Ogawa
IPC分类号： B22C9/04
CPC分类号： A61C13/20 , B22C7/02 , B22C9/04 , B22C9/043 , B22C9/22
摘要： A method for manufacturing a mold (70), which comprises a step of forming a layer (31) of combustible powdery particles (32) around a wax mold (21), which is a lost pattern, a step of forming a film (51) of a ceramic precursor slurry (52) around the wax mold (21) having powdery particles (32) formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold (21), and a step of firing the slurry film (51), to thereby burn and vanish the powdery particles (32) in the slurry film (51) and form a shell (71). The mold (70) has the shell (71) and a porous layer (74) formed on the surface (76) of the cavity of the shell. The mold can be suitably used for manufacturing a porous body (90) having a porous layer (94) on the surface thereof.
摘要翻译：一种模具的制造方法，其特征在于，包括：以蜡模（21）为中心形成可燃粉状颗粒（32）的层（31）的步骤，所述蜡模（21）为缺失图案，形成膜（51 ）在其上形成有粉末颗粒（32）的蜡模（21）周围的陶瓷前体浆料（52），对所得产物进行热处理以使蜡模（21）脱蜡的步骤，以及步骤烧制浆料（51），从而燃烧并消除浆料膜（51）中的粉末颗粒（32）并形成壳体（71）。模具（70）具有壳体（71）和形成在壳体空腔的表面（76）上的多孔层（74）。该模具可以适当地用于制造其表面上具有多孔层（94）的多孔体（90）。

2. 发明授权

US07475717B2 Mold 有权
标题翻译：模子
公开(公告)号：US07475717B2
公开(公告)日：2009-01-13
申请号：US11844469
申请日：2007-08-24
申请人： Kazuyoshi Chikugo , Hidemi Ukai , Koichi Murakami , Koshichi Ogawa
发明人： Kazuyoshi Chikugo , Hidemi Ukai , Koichi Murakami , Koshichi Ogawa
IPC分类号： B22C9/04
CPC分类号： A61C13/20 , B22C7/02 , B22C9/04 , B22C9/043 , B22C9/22
摘要： A mold having a shell and a porous layer formed on the surface of the cavity of the shell. The mold can be suitably used for manufacturing a porous body having a porous layer on the surface thereof. The method for manufacturing the mold, includes the steps of forming a layer of combustible powdery particles around a wax mold, which is a lost pattern, a step of forming a film of a ceramic precursor slurry around the wax mold having powdery particles formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold, and a step of firing the slurry film, to thereby burn and vanish the powdery particles in the slurry film and form a shell.
摘要翻译：具有外壳和形成在外壳空腔表面上的多孔层的模具。该模具可以适当地用于制造其表面上具有多孔层的多孔体。制造模具的方法包括以下步骤：在蜡模周围形成可燃粉末颗粒层，其为缺失图案;在其上形成有粉末颗粒的蜡模具周围形成陶瓷前体浆料的膜的步骤，对所得产物进行热处理，从而使蜡模具脱蜡，以及对浆料膜进行烧成的工序，使浆料膜中的粉末颗粒燃烧消失，形成壳体。

3. 发明申请

US20060175037A1 Method for manufacturing mold 有权
标题翻译：模具制造方法
公开(公告)号：US20060175037A1
公开(公告)日：2006-08-10
申请号：US10547774
申请日：2004-03-04
申请人： Kazuyoshi Chikugo , Hidemi Ukai , Koichi Murakami , Koshichi Ogawa
发明人： Kazuyoshi Chikugo , Hidemi Ukai , Koichi Murakami , Koshichi Ogawa
IPC分类号： B22C9/04 , B29C33/40
CPC分类号： A61C13/20 , B22C7/02 , B22C9/04 , B22C9/043 , B22C9/22
摘要： A method for manufacturing a mold (70), which comprises a step of forming a layer (31) of combustible powdery particles (32) around a wax mold (21), which is a lost pattern, a step of forming a film (51) of a ceramic precursor slurry (52) around the wax mold (21) having powdery particles (32) formed thereon, a step of subjecting the resultant product to a heat treatment, to thereby dewax the wax mold (21), and a step of firing the slurry film (51), to thereby burn and vanish the powdery particles (32) in the slurry film (51) and form a shell (71). The mold (70) has the shell (71) and a porous layer (74) formed on the surface (76) of the cavity of the shell. The mold can be suitably used for manufacturing a porous body (90) having a porous layer (94) on the surface thereof.
摘要翻译：一种模具的制造方法，其特征在于，包括：以蜡模（21）为中心形成可燃粉状颗粒（32）的层（31）的步骤，所述蜡模（21）为缺失图案，形成膜（51 ）在其上形成有粉末颗粒（32）的蜡模具（21）周围的陶瓷前体浆料（52），对所得产物进行热处理以使蜡模具脱蜡的步骤，以及步骤烧制浆料（51），从而燃烧并消除浆料膜（51）中的粉末颗粒（32）并形成壳体（71）。模具（70）具有壳体（71）和形成在壳体空腔的表面（76）上的多孔层（74）。该模具可以适当地用于制造其表面上具有多孔层（94）的多孔体（90）。

4. 发明申请

US20090169415A1 MOLD AND MANUFACTURING METHOD THEREOF, AND MOLDED ARTICLE USING THE MOLD 审中-公开
标题翻译：模具及其制造方法，以及使用模具的模具制品
公开(公告)号：US20090169415A1
公开(公告)日：2009-07-02
申请号：US12065692
申请日：2006-09-07
申请人： Kazuyoshi Chikugo , Shigeyuki Sato
发明人： Kazuyoshi Chikugo , Shigeyuki Sato
IPC分类号： C22C14/00 , B22C9/02 , B22C9/04 , B22C9/00
CPC分类号： B22D21/005 , B22C1/06 , B22C1/186 , B22C9/04
摘要： The object of the present invention is to provide a mold which has low reactivity with molten alloys and which is inexpensive, a method for manufacturing the same and a molded article using the mold. A mold 40 in accordance with the present invention serves for manufacturing a molded article 60 of a titanium-aluminum alloy or a titanium alloy. At least an initial layer 44a of a cavity surface 43 of a mold body 41 constituting the mold 40 is formed of a calcined product of a slurry comprising a filler having cerium oxide as a main component and a binder having silica sol as a main component.
摘要翻译：本发明的目的是提供一种与熔融合金具有低反应性且成本低廉的模具，其制造方法和使用该模具的模制品。根据本发明的模具40用于制造钛 - 铝合金或钛合金的模制品60。构成模具40的模具主体41的空腔表面43的至少初始层44a由包含具有氧化铈作为主要成分的填料和具有二氧化硅溶胶作为主要成分的粘合剂的浆料的煅烧产物形成。

5. 发明申请

US20100147485A1 MOLD AND MANUFACTURING METHOD THEREOF, AND MOLDED ARTICLE USING THE MOLD 审中-公开
标题翻译：模具及其制造方法，以及使用模具的模具制品
公开(公告)号：US20100147485A1
公开(公告)日：2010-06-17
申请号：US12710680
申请日：2010-02-23
申请人： Kazuyoshi Chikugo , Shigeyuki Sato
发明人： Kazuyoshi Chikugo , Shigeyuki Sato
IPC分类号： B22C9/02
CPC分类号： B22D21/005 , B22C1/06 , B22C1/186 , B22C9/04
摘要： The object of the present invention is to provide a mold which has low reactivity with molten alloys and which is inexpensive, a method for manufacturing the same and a molded article using the mold. A mold 40 in accordance with the present invention serves for manufacturing a molded article 60 of a titanium-aluminum alloy or a titanium alloy. At least an initial layer 44a of a cavity surface 43 of a mold body 41 constituting the mold 40 is formed of a calcined product of a slurry comprising a filler having cerium oxide as a main component and a binder having silica sol as a main component.
摘要翻译：本发明的目的是提供一种与熔融合金具有低反应性且成本低廉的模具，其制造方法和使用该模具的模制品。根据本发明的模具40用于制造钛 - 铝合金或钛合金的模制品60。构成模具40的模具主体41的空腔表面43的至少初始层44a由包含具有氧化铈作为主要成分的填料和具有二氧化硅溶胶作为主要成分的粘合剂的浆料的煅烧产物形成。

6. 发明授权

US06966956B2 Ni-based single crystal super alloy 有权
标题翻译：镍基单晶超合金
公开(公告)号：US06966956B2
公开(公告)日：2005-11-22
申请号：US10899167
申请日：2004-07-26
申请人： Yutaka Koizumi , Toshiharu Kobayashi , Tadaharu Yokokawa , Hiroshi Harada , Yasuhiro Aoki , Mikiya Arai , Shoju Masaki , Ryoji Kakiuchi , Kazuyoshi Chikugo
发明人： Yutaka Koizumi , Toshiharu Kobayashi , Tadaharu Yokokawa , Hiroshi Harada , Yasuhiro Aoki , Mikiya Arai , Shoju Masaki , Ryoji Kakiuchi , Kazuyoshi Chikugo
IPC分类号： C22C19/05
CPC分类号： C22C19/057
摘要： A Ni-based single crystal super alloy capable of improving strength by preventing precipitation of a TCP phase at high temperatures may be obtained by a Ni-based single crystal super alloy having a composition consisting of 5.0-7.0 wt % Al, 4.0-8.0 wt % Ta, 2.9-4.5 wt % Mo, 4.0-8.0 wt % W, 3.0-6.0 wt % Re, 0.01-0.50 wt % Hf, 2.0-5.0 wt % Cr, 0.1-15.0 wt % Co and 1.0-4.0 wt % Ru in terms of its weight ratio, with the remainder consisting of Ni and unavoidable impurities. Preferably, the composition of Co in the Ni-based single crystal super alloy is limited to 0.1-9.5 wt %.
摘要翻译：能够通过防止TCP相在高温下析出而提高强度的Ni系单晶超合金可以通过具有5.0-7.0重量％Al，4.0-8.0重量％的组成的Ni基单晶超合金％Ta，2.9-4.5重量％Mo，4.0-8.0重量％W，3.0-6.0重量％Re，0.01-0.50重量％Hf，2.0-5.0重量％Cr，0.1-15.0重量％Co和1.0-4.0重量％ Ru的重量比，余量由Ni和不可避免的杂质构成。优选地，Ni基单晶超合金中的Co的组成优选为0.1-9.5重量％。

7. 发明授权

US08877122B2 Ni-based single crystal superalloy and turbine blade incorporating the same 有权
标题翻译：镍基单晶超合金和含有其的涡轮叶片
公开(公告)号：US08877122B2
公开(公告)日：2014-11-04
申请号：US13264220
申请日：2010-04-16
申请人： Yasuhiro Aoki , Nobuhito Sekine , Akihiro Sato , Kazuhito Miyata , Kazuyoshi Chikugo
发明人： Yasuhiro Aoki , Nobuhito Sekine , Akihiro Sato , Kazuhito Miyata , Kazuyoshi Chikugo
IPC分类号： C22C19/05
CPC分类号： F01D5/28 , C22C19/05 , C22F1/10 , C30B11/00 , C30B29/52 , F05D2300/607 , Y02T50/671
摘要： A Ni-based single crystal superalloy which has the following composition: Co: 0.0 wt % or more to 15.0 wt % or less, Cr: 4.1 to 8.0 wt %, Mo: 2.1 to 4.5 wt %, W: 0.0 to 3.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.00 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 8.1 to 9.9 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities. As a result, the Ni-based single crystal superalloy which includes more than 8 wt % of Re in the composition ratio and has excellent specific creep strength and the turbine blade incorporating the Ni-based single crystal superalloy may be made.
摘要翻译：具有以下组成的Ni基单晶超合金：Co：0.0wt％以上至15.0wt％以下，Cr：4.1〜8.0wt％，Mo：2.1〜4.5wt％，W：0.0〜3.9wt％，Ta：4.0〜10.0wt％，Al：4.5〜6.5wt％，Ti：0.0〜1.0wt％，Hf：0.00〜0.5wt％，Nb：0.0〜3.0wt％，Re：8.1〜9.9wt％：0.5〜6.5重量％，余量包括Ni和不可避免的杂质。结果，可以制备包含组合比大于8重量％的Re且具有优异的抗蠕变强度的Ni基单晶超合金，以及并入Ni基单晶超耐热合金的涡轮叶片。

8. 发明申请

US20050035501A1 Heat-resistant ceramic core with three-dimentional shape and method of manufacturing cast by the same 审中-公开
标题翻译：具有三维形状的耐热陶瓷芯和与之相同的制造方法
公开(公告)号：US20050035501A1
公开(公告)日：2005-02-17
申请号：US10743379
申请日：2003-12-23
申请人： Kazuyoshi Chikugo
发明人： Kazuyoshi Chikugo
IPC分类号： B22C1/08 , B22C9/04 , B22C9/10 , B22C9/24 , B28B11/00 , B28B17/02 , B28B1/00
CPC分类号： B28B17/026 , B28B11/006
摘要： A method of manufacturing a heat-resistant ceramic core with a three-dimensional shape, which is used to cast a hollow flow passage inside by precision casting. The method includes a powder lamination shaping step for forming ceramic core 2 with a three-dimensional shape from resin-covered ceramic powder 1, an impregnation step for impregnating ceramics reinforcing liquid 3 into the formed ceramic core 2, and a sintering step for sintering the impregnated ceramic core 2 to improve the heat resistance thereof.
摘要翻译：一种制造具有三维形状的耐热陶瓷芯的方法，其用于通过精密铸造将中空流路内铸造。该方法包括用于从树脂覆盖的陶瓷粉末1形成具有三维形状的陶瓷芯2的粉末层压成型步骤，将陶瓷增强液3浸渍到形成的陶瓷芯2中的浸渍步骤，以及烧结步骤浸渍陶瓷芯2以改善其耐热性。

9. 发明申请

US20120034098A1 Ni-BASED SINGLE CRYSTAL SUPERALLOY AND TURBINE BLADE INCORPORATING THE SAME 有权
标题翻译：镍基单晶超级合金和涡轮叶片并入其中
公开(公告)号：US20120034098A1
公开(公告)日：2012-02-09
申请号：US13264220
申请日：2010-04-16
申请人： Yasuhiro Aoki , Nobuhito Sekine , Akihiro Sato , Kazuhito Miyata , Kazuyoshi Chikugo
发明人： Yasuhiro Aoki , Nobuhito Sekine , Akihiro Sato , Kazuhito Miyata , Kazuyoshi Chikugo
IPC分类号： F01D5/14 , C22C30/00 , C22C19/05
CPC分类号： F01D5/28 , C22C19/05 , C22F1/10 , C30B11/00 , C30B29/52 , F05D2300/607 , Y02T50/671
摘要： A Ni-based single crystal superalloy which has the following composition: Co: 0.0 wt % or more to 15.0 wt % or less, Cr: 4.1 to 8.0 wt %, Mo: 2.1 to 4.5 wt %, W: 0.0 to 3.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.00 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 8.1 to 9.9 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities. As a result, the Ni-based single crystal superalloy which includes more than 8 wt % of Re in the composition ratio and has excellent specific creep strength and the turbine blade incorporating the Ni-based single crystal superalloy may be made.
摘要翻译：具有以下组成的Ni基单晶超合金：Co：0.0wt％以上至15.0wt％以下，Cr：4.1〜8.0wt％，Mo：2.1〜4.5wt％，W：0.0〜3.9wt％，Ta：4.0〜10.0重量％，Al：4.5〜6.5重量％，Ti：0.0〜1.0重量％，Hf：0.00〜0.5重量％，Nb：0.0〜3.0重量％，Re：8.1〜9.9重量％：0.5〜6.5重量％，余量包括Ni和不可避免的杂质。结果，可以制备包含组合比大于8重量％的Re且具有优异的抗蠕变强度的Ni基单晶超合金，以及并入Ni基单晶超耐热合金的涡轮叶片。

10. 发明申请

US20100092302A1 Ni-BASED SINGLE CRYSTAL SUPERALLOY AND TURBINE BLADE INCORPORATING THE SAME 审中-公开
标题翻译：镍基单晶超级合金和涡轮叶片并入其中
公开(公告)号：US20100092302A1
公开(公告)日：2010-04-15
申请号：US12530900
申请日：2008-03-11
申请人： Akihiro Sato , Kazuyoshi Chikugo , Yasuhiro Aoki , Nobuhito Sekine , Mikiya Arai , Shoju Masaki
发明人： Akihiro Sato , Kazuyoshi Chikugo , Yasuhiro Aoki , Nobuhito Sekine , Mikiya Arai , Shoju Masaki
IPC分类号： F01D5/28 , C22C19/05
CPC分类号： F01D5/28 , C22C19/05 , C22C19/057 , C22F1/00 , C22F1/10 , C30B1/04 , C30B29/52 , F05C2201/0466 , F05D2300/607 , Y02T50/671
摘要： A Ni-based single crystal superalloy which has the following composition: Co: 0.0 wt % or more to 15.0 wt % or less, Cr: 4.1 to 8.0 wt %, Mo: 2.1 to 6.5 wt %, W: 0.0 to 3.9 wt %, Ta: 4.0 to 10.0 wt %, Al: 4.5 to 6.5 wt %, Ti: 0.0 to 1.0 wt %, Hf: 0.00 to 0.5 wt %, Nb: 0.0 to 3.0 wt %, Re: 3.0 to 8.0 wt % and Ru: 0.5 to 6.5 wt % with the remainder including Ni and unavoidable impurities, wherein P1≦700 is satisfied in which P1 represents a parameter 1, which is obtained by a formula: P1=137×[W (wt %)]+24×[Cr (wt %)]+46×[Mo (wt %)]−18×[Re (wt %)]. The Ni-based single crystal superalloy has excellent specific creep strength.
摘要翻译：具有以下组成的Ni基单晶超耐热合金：Co：0.0wt％以上15.0wt％以下，Cr：4.1〜8.0wt％，Mo：2.1〜6.5wt％，W：0.0〜3.9wt％，Ta：4.0〜10.0重量％，Al：4.5〜6.5重量％，Ti：0.0〜1.0重量％，Hf：0.00〜0.5重量％，Nb：0.0〜3.0重量％，Re：3.0〜8.0重量％：0.5〜6.5重量％，余量包括Ni和不可避免的杂质，其中P1表示参数1，其中P1表示参数1，P1 = 137×[W（重量％）] + 24× [Cr（wt％）] + 46×[Mo（wt％）] -18×[Re（wt％）]。 Ni基单晶超合金具有优异的抗蠕变强度。

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