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1. 发明申请

US20110052742A1 MOLD CLAMPING APPARATUS 有权
标题翻译：模具夹具
公开(公告)号：US20110052742A1
公开(公告)日：2011-03-03
申请号：US12934188
申请日：2009-03-17
申请人： Kazunori Kuga , Takashi Mizuno , Toshihiko Kariya , Nobuhiro Uchida , Koji Suzuki
发明人： Kazunori Kuga , Takashi Mizuno , Toshihiko Kariya , Nobuhiro Uchida , Koji Suzuki
IPC分类号： B29C45/67 , B29C45/76
CPC分类号： B29C45/7653 , B29C45/6728 , B29C45/7693
摘要： There is provided a mold clamping apparatus that can prevent a molding material from spouting from a split surface of a mold even if in-cavity resin pressure causes offset of a mold opening force, and can extend the life of the mold. The mold clamping apparatus includes a control device that estimates a mold opening force by mold internal pressure for molding with mold internal pressure being asymmetrical with respect to a center of a mold block, determines a mold clamping hydraulic value applied to each time bar correspondingly to the estimated mold opening force, and distributes hydraulic pressure supplied to each tie bar so that the determined mold clamping hydraulic value is reached.
摘要翻译：提供了一种可以防止成型材料从模具的分割表面喷射的合模装置，即使腔内树脂压力导致模具打开力的偏移，并且可以延长模具的使用寿命。模具夹紧装置包括控制装置，其通过模具内部压力来估计模具打开力，模具内部压力相对于模具块的中心是不对称的，确定对应于每个时间棒的模具夹紧液压值估计模具打开力，并分配供应到每个连接杆的液压，使得达到确定的模具夹紧液压值。

2. 发明授权

US08641400B2 Mold clamping apparatus 有权
标题翻译：模具夹紧装置
公开(公告)号：US08641400B2
公开(公告)日：2014-02-04
申请号：US12934188
申请日：2009-03-17
申请人： Kazunori Kuga , Takashi Mizuno , Toshihiko Kariya , Nobuhiro Uchida , Koji Suzuki
发明人： Kazunori Kuga , Takashi Mizuno , Toshihiko Kariya , Nobuhiro Uchida , Koji Suzuki
IPC分类号： B29C45/67
CPC分类号： B29C45/7653 , B29C45/6728 , B29C45/7693
摘要： There is provided a mold clamping apparatus that can prevent a molding material from spouting from a split surface of a mold even if in-cavity resin pressure causes offset of a mold opening force, and can extend the life of the mold. The mold clamping apparatus includes a control device that estimates a mold opening force by mold internal pressure for molding with mold internal pressure being asymmetrical with respect to a center of a mold block, determines a mold clamping hydraulic value applied to each tie bar correspondingly to the estimated mold opening force, and distributes hydraulic pressure supplied to each tie bar so that the determined mold clamping hydraulic value is reached.
摘要翻译：提供了一种可以防止成型材料从模具的分割表面喷射的合模装置，即使腔内树脂压力导致模具打开力的偏移，并且可以延长模具的使用寿命。模具夹紧装置包括控制装置，其通过模具内部压力来估计模具打开力，模具内部压力相对于模具块的中心是不对称的，确定对应于每个连杆的模具夹紧液压值估计模具打开力，并分配供应到每个连接杆的液压，使得达到确定的模具夹紧液压值。

3. 发明授权

US09333690B2 Method for manufacturing a fiber-reinforced composite material 有权
标题翻译：纤维增强复合材料的制造方法
公开(公告)号：US09333690B2
公开(公告)日：2016-05-10
申请号：US13392729
申请日：2011-03-25
申请人： Masahiro Bessho , Shiki Matsuo , Wataru Nishimura , Toshihiko Kariya , Naoki Toda
发明人： Masahiro Bessho , Shiki Matsuo , Wataru Nishimura , Toshihiko Kariya , Naoki Toda
IPC分类号： B29C45/56 , B29C45/14 , B29C44/12 , B29K105/08
CPC分类号： B29C45/561 , B29C44/1209 , B29C45/14631 , B29K2105/0809
摘要： A method for manufacturing a fiber-reinforced composite material of the present invention includes: the step (a) of placing a non-woven fabric N made of a reinforcement fiber in a movable mold 12; and the step (b) of moving the movable mold 12 toward a fixed mold 11 to close the mold and then injecting a thermoplastic resin into the mold to obtain a molded article formed of the non-woven fabric N and the thermoplastic resin. The mechanical strength of the obtained fiber-reinforced composite material can be enhanced by applying an injection compression molding process as the injection molding process in the step (b).
摘要翻译：本发明的纤维增强复合材料的制造方法包括：将由强化纤维制成的无纺布N配置在活动模具12中的工序（a）以及将活动模具12朝向固定模具11移动以关闭模具，然后将热塑性树脂注入模具中以获得由无纺布N和热塑性树脂形成的模制品的步骤（b）。通过在步骤（b）中作为注射成型方法应用注射压缩成型方法，可以提高所得到的纤维增强复合材料的机械强度。

4. 发明授权

US09011750B2 Injection molding device and method for discharging heat medium for injection molding device 有权
标题翻译：注射成型装置及注射成型装置的热介质的排出方法
公开(公告)号：US09011750B2
公开(公告)日：2015-04-21
申请号：US13512812
申请日：2010-04-21
申请人： Michitaka Hattori , Satoshi Imaeda , Toshihiko Kariya
发明人： Michitaka Hattori , Satoshi Imaeda , Toshihiko Kariya
IPC分类号： B29C45/73 , B29C45/78
CPC分类号： B29C45/7306 , B29C45/7312 , B29C45/78 , B29C2945/76006 , B29C2945/76304 , B29C2945/76531 , B29C2945/76933
摘要： The injection molding device of the present invention is provided with a supply pipe which supplies a heat medium to a mold, a discharge pipe which discharges the heat medium from the mold, a mold temperature adjustor to which the supply pipe and the discharge pipe are connected to adjust the temperature of the mold, and a discharge rate adjusting unit which is provided with a variable flow control valve installed on the discharge pipe to adjust a flow rate of the heat medium, a discharge pipe variable flow control valve bypass pipe for bypassing the variable flow control valve and a discharge pipe bypass on-off valve installed on the bypass pipe to change a flow rate of the heat medium and which is installed at a position upstream from the mold temperature adjustor on the discharge pipe.
摘要翻译：本发明的注射成型装置设置有向模具供给热介质的供给管，从模具排出热介质的排出管，供给管和排出管连接到的模具温度调节器调节模具的温度，以及排出速度调节单元，其设置有安装在排出管上的可变流量控制阀，以调节热介质的流量;排出管道可变流量控制阀旁通管，用于绕过可变流量控制阀和安装在旁通管上的排放管旁通开关阀，以改变热介质的流量，并将其安装在排出管上的模具温度调节器的上游位置。

5. 发明授权

US08550800B2 Injection molding machine for two-material molding 有权
标题翻译：注塑机用于双材料成型
公开(公告)号：US08550800B2
公开(公告)日：2013-10-08
申请号：US13377748
申请日：2009-12-07
申请人： Satoshi Miyagawa , Naoki Kato , Yasuaki Ozeki , Hiroto Matsushita , Masamitsu Saji , Yasuo Okochi , Toshihiko Kariya , Koji Kubota
发明人： Satoshi Miyagawa , Naoki Kato , Yasuaki Ozeki , Hiroto Matsushita , Masamitsu Saji , Yasuo Okochi , Toshihiko Kariya , Koji Kubota
IPC分类号： B29C45/73
CPC分类号： B29C45/1628 , B29C45/73
摘要： It is an object to prevent dies from interfering with each other when the dies are closed and effectively prevent overshoot of cavity temperature while efficiently performing heating of the dies. In an injection molding machine for two-material molding including two sets of a first injecting unit and a second injecting unit that respectively plasticize different resin materials and inject and fill the resin materials, prior to performing injection molding on the first injecting unit side on a secondary side, after injection molding on the second injecting unit side on a primary side, heating of the dies is started before 180-degree rotation of a rotary die plate is completed. After the start of heating, until the 180-degree rotation of the rotary die plate is completed, i.e., die closing is performed, die temperatures are maintained within a temperature range set higher than die temperatures during the heating start and lower than die temperatures during injection.
摘要翻译：本发明的目的是在模具闭合时防止模具相互干扰，并且有效地防止腔体温度的过冲，同时有效地执行模具的加热。在用于双材料成型的注射成型机中，包括两组分别塑化不同树脂材料并注入和填充树脂材料的第一注射单元和第二注射单元，在第一注射单元侧进行注射成型之前，次级侧，在一次侧的第二注射单元侧注射成型后，在旋转模板的180度旋转完成之前开始模具的加热。开始加热后，直到旋转模板的180度旋转完成，即执行模具闭合，模具温度保持在设定为高于加热开始时的模具温度的温度范围内，并且低于模具温度注射。

6. 发明授权

US08163218B2 Injection molding machine for two-material molding and method of controlling the same 有权
标题翻译：双成型注塑机及其控制方法
公开(公告)号：US08163218B2
公开(公告)日：2012-04-24
申请号：US12746331
申请日：2008-03-25
申请人： Naoki Kato , Hiroto Matsushita , Yasuo Okochi , Yasuaki Ozeki , Masamitsu Saji , Toshihiko Kariya
发明人： Naoki Kato , Hiroto Matsushita , Yasuo Okochi , Yasuaki Ozeki , Masamitsu Saji , Toshihiko Kariya
IPC分类号： B29C45/10 , B29C45/32 , B29C45/64
CPC分类号： B29C45/1628 , B29C45/045 , B29C45/68 , B29C45/80 , B29C2045/1792 , B29C2945/76337 , B29C2945/76598 , B29C2945/76605 , B29C2945/76866 , B29C2945/76936
摘要： In an injection molding machine for two-material molding including two sets of injection units 11, 12 that plasticize different resin materials and injection-fill the materials, a mold clamping unit is a hydraulic mold clamping unit that mold-clamps three sets of die plates 2, 3, 9 simultaneously, a movable die plate opening and closing unit 14 is a movable die plate opening and closing unit driven by an electric motor, a rotational die plate opening and closing unit 15 is a rotational die plate opening and closing unit 14 driven by an electric motor, and a rotating unit for the rotational die plate 9 is a rotation driving unit driven by an electric motor attached to a reversal pedestal 7.
摘要翻译：在用于双材料成型的注射成型机中，包括两组注塑单元11,12，其塑化不同的树脂材料并注射填充材料，模具夹紧单元是模具夹紧三组模具板如图2,3,9所示，可动模板开闭单元14是由电动机驱动的可动模板开闭单元，旋转模板开闭单元15是旋转模板开闭单元14 由电动机驱动，并且用于旋转模板9的旋转单元是由附接到反转台座7的电动机驱动的旋转驱动单元。

7. 发明授权

US08043537B2 Injection molding system, computer program, method of injection molding, and injection molding machine 有权
标题翻译：注塑系统，计算机程序，注塑成型方法和注塑机
公开(公告)号：US08043537B2
公开(公告)日：2011-10-25
申请号：US12516117
申请日：2007-10-31
申请人： Yoshio Shikase , Michitaka Hattori , Shigeru Nozaki , Satoshi Imaeda , Toshihiko Kariya
发明人： Yoshio Shikase , Michitaka Hattori , Shigeru Nozaki , Satoshi Imaeda , Toshihiko Kariya
IPC分类号： B29C45/73
CPC分类号： B29C45/7306 , B29C45/78
摘要： There are provided an injection molding system, a computer program, a method of injection molding, and an injection molding machine capable of performing precise temperature control of a mold even when there is a delay in temperature increase of the mold in heat supply with a heating medium. The temperature control is performed so that temperatures of a fixed mold and a movable mold are maintained between an upper limit TU and a lower limit TL of a predetermined temperature range after start of injection of resin during an injection molding cycle. The temperature control of the fixed mold and the movable mold is performed only by switching ON/OFF supply of the heating medium, and cooling with a cooling medium is not performed. In a process of cooling the resin, the temperature control is performed so that the temperatures of the fixed mold and the movable mold are maintained between an upper limit TUa and a lower limit TLa of a temperature range effective for resin annealing by stop of supply of the cooling medium and the supply and stop of the heating medium.
摘要翻译：提供了注射成型系统，计算机程序，注射成型方法和能够对模具进行精确的温度控制的注射成型机，即使当加热的供热中模具的温度升高延迟时中。进行温度控制，使得在注射成型周期中开始注入树脂之后，固定模具和可动模具的温度保持在预定温度范围的上限TU和下限TL之间。固定模具和活动模具的温度控制仅通过切换加热介质的ON / OFF供应而进行，并且不进行冷却介质的冷却。在冷却树脂的过程中，进行温度控制，使得固定模具和可动模具的温度保持在通过停止供给的树脂退火有效的温度范围的上限TUa和下限值TLa之间冷却介质和加热介质的供应和停止。

8. 发明申请

US20110049762A1 INJECTION MOLDING MACHINE AND INJECTION MOLDING METHOD 有权
标题翻译：注射成型机和注塑成型方法
公开(公告)号：US20110049762A1
公开(公告)日：2011-03-03
申请号：US12991264
申请日：2009-08-05
申请人： Toshihiko Kariya , Satoshi Miyagawa , Naoki Toda , Gen Hamada , Michitaka Hattori
发明人： Toshihiko Kariya , Satoshi Miyagawa , Naoki Toda , Gen Hamada , Michitaka Hattori
IPC分类号： B29C45/78 , B29C45/73 , B29C45/03
CPC分类号： B29C45/73 , B29C45/78 , B29C2045/7368
摘要： An injection molding machine is provided with a mold forming a cavity into which a resin is injected, a liquid supplying device which supplies a liquid continuously to an internal flow channel of the mold during a preparation period prior to injection of the resin and an injection period in which the resin after the preparation period is injected, an electricity supplying device which supplies electricity to an electric heater arranged on the mold at least during a part of the preparation period, thereby heating the mold, and a controller which carries out a predetermined procedure for making different a temperature of a liquid in the internal flow channel between the preparation period and the injection period.
摘要翻译：注射成型机设置有形成注入树脂的空腔的模具，在注射树脂之前的制备期间将液体连续地供给到模具的内部流路的液体供给装置以及注射期间其中注射了制备期间的树脂后，至少在制备期间的一部分期间向配置在模具上的电加热器供电，从而加热模具的电力供给装置以及执行预定程序的控制器用于在制备周期和喷射周期之间使内部流动通道中的液体的温度不同。

9. 发明申请

US20130200552A1 PLASTICIZING SCREW FOR INJECTION MOLDING AND INJECTION MOLDING METHOD USING SAME 有权
标题翻译：用于注塑成型和注射成型方法的塑化螺杆
公开(公告)号：US20130200552A1
公开(公告)日：2013-08-08
申请号：US13699858
申请日：2010-10-29
申请人： Toshihiko Kariya , Naoki Toda , Munehiro Nobuta
发明人： Toshihiko Kariya , Naoki Toda , Munehiro Nobuta
IPC分类号： B29C45/17
CPC分类号： B29C45/1775 , B29C45/47 , B29C45/60 , B29K2105/12
摘要： A plasticizing screw for injection molding according to the present invention is a plasticizing screw for injection molding that is installed in an injection molding machine which performs injection molding by plasticizing granular thermoplastic resin feedstock containing reinforcement fibers, and includes a shaft, a flight, and a mixer. The mixer is provided in plural stages in an axial direction, and the number of fins of the mixer of each stage increases toward a leading end side in the axial direction from a rear end side in the axial direction. Further, the protrusion height of each fin from the peripheral surface of the shaft is lower than the protrusion height of the flight from the peripheral surface of the shaft.
摘要翻译：根据本发明的用于注射成型的增塑螺杆是用于注射成型的增塑螺杆，其安装在注射成型机中，该注射成型机通过增塑含有增强纤维的颗粒状热塑性树脂原料进行注射成型，并且包括轴，飞行和混合器。混合器在轴向方向上设置成多级，每级的混合器的散热片的数量从轴向的后端侧朝轴向的前端侧增加。此外，每个翅片从轴的周面的突出高度低于从轴的外周表面的飞行的突出高度。

10. 发明申请

US20120211921A1 RESIN INJECTION MOLDING METHOD 有权
标题翻译：树脂注塑成型方法
公开(公告)号：US20120211921A1
公开(公告)日：2012-08-23
申请号：US13503935
申请日：2010-04-07
申请人： Naoki Toda , Satoshi Imaeda , Takeshi Yamaguchi , Toshihiko Kariya
发明人： Naoki Toda , Satoshi Imaeda , Takeshi Yamaguchi , Toshihiko Kariya
IPC分类号： B29C45/18
CPC分类号： B29C45/0046 , B29C2945/76133 , B29K2995/0041
摘要： The resin injection molding method of the present invention is a method for molding resins inside a cavity formed within a mold. The method comprises injecting resins into the cavity through a plurality of paths installed so as to be openable and closable and optionally maintaining the resin inside the cavity at a pressure; closing each of the plurality of paths such that the resins injected from each path converge, there being a time difference between when a first path and a second path of the plurality of paths are closed; and solidifying at least the resin which is injected from the path closed earliest with a crystallinity greater than or equal to a predetermined crystallinity degree.
摘要翻译：本发明的树脂注射成型方法是在模具内形成的空腔内模塑树脂的方法。该方法包括通过安装成可打开和关闭的多个路径将树脂注入到空腔中，并且可选地将空腔内的树脂保持在压力下; 闭合多个路径中的每一个，使得从每个路径注入的树脂会聚，在多个路径中的第一路径和第二路径关闭时存在时间差; 并且至少将从最早闭合的路径注入的结晶度达到预定的结晶度的树脂固化。

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