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1. 发明授权

US06764625B2 Method of producing core component, and product thereof 有权
标题翻译：核心部件的制造方法及其制造方法
公开(公告)号：US06764625B2
公开(公告)日：2004-07-20
申请号：US10091725
申请日：2002-03-06
申请人： John Peter Walsh , Geoffrey Brian Hardwick , Allen Ray Hill
发明人： John Peter Walsh , Geoffrey Brian Hardwick , Allen Ray Hill
IPC分类号： B27N500
CPC分类号： B27N5/00 , B27N3/18 , B29K2311/14
摘要： A core component is molded to include surface depressions to compensate for varying widths and depths of the shell or framing of a building or structural member. The component includes two major surfaces defining respective front and rear sides of the component, and the rear side of the component is preferably the mirror image of the front side. The core component is preferably pre-formed and the surface layers are wetted to contain at least 2%, preferably about 4% to 20%, more moisture than at the thickness center of the mat to provide surfaces capable of adhesive coating for adherence to surrounding structural members, preferably two prefabricated molded doorskins. The core component is preferably made from a composite soft board material.
摘要翻译：核心部件被模制成包括表面凹陷以补偿建筑物或结构构件的外壳或框架的变化的宽度和深度。该部件包括限定部件的相应的前侧和后侧的两个主表面，并且部件的后侧优选地是前侧的镜像。核心部件优选是预先形成的，并且表面层被润湿以含有比垫的厚度中心更多的2％，优选约4％至20％的水分，以提供能够粘附涂层的表面以附着于周围结构构件，优选两个预制模制门槛。核心部件优选由复合软板材料制成。

2. 发明授权

US07695658B2 Method of forming a core component 失效
标题翻译：形成核心部件的方法
公开(公告)号：US07695658B2
公开(公告)日：2010-04-13
申请号：US11648899
申请日：2007-01-03
申请人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： B27N3/00
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

3. 发明授权

US08341919B2 Core component and door comprising thereof 有权
标题翻译：核心部件和门构成
公开(公告)号：US08341919B2
公开(公告)日：2013-01-01
申请号：US13210585
申请日：2011-08-16
申请人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： E04C2/34 , B32B5/14
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

4. 发明授权

US07998382B2 Method of forming a core component 有权
标题翻译：形成核心部件的方法
公开(公告)号：US07998382B2
公开(公告)日：2011-08-16
申请号：US12755670
申请日：2010-04-07
申请人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： B27N3/00
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

5. 发明申请

US20110296793A1 METHOD OF FORMING A CORE COMPONENT 有权
标题翻译：形成核心成分的方法
公开(公告)号：US20110296793A1
公开(公告)日：2011-12-08
申请号：US13210585
申请日：2011-08-16
申请人： Geoffrey B. HARDWICK , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. HARDWICK , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： E06B3/78 , E06B7/00 , B32B3/12
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

6. 发明申请

US20100258979A1 METHOD OF FORMING A CORE COMPONENT 有权
标题翻译：形成核心成分的方法
公开(公告)号：US20100258979A1
公开(公告)日：2010-10-14
申请号：US12755670
申请日：2010-04-07
申请人： Geoffrey B. HARDWICK , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. HARDWICK , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： B28B11/08
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

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