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1. 发明授权

US09352486B2 Decorative door skin composite article 有权
标题翻译：装饰门皮复合制品
公开(公告)号：US09352486B2
公开(公告)日：2016-05-31
申请号：US11716620
申请日：2007-03-12
申请人： Bei-Hong Liang , Karine Luetgert , Henry Coghlan , John Peter Walsh , Geoffrey B. Hardwick
发明人： Bei-Hong Liang , Karine Luetgert , Henry Coghlan , John Peter Walsh , Geoffrey B. Hardwick
IPC分类号： B32B7/12 , B27N7/00
CPC分类号： B32B21/14 , B27N7/005 , B32B37/06 , B32B37/10 , B32B2607/00 , Y10T156/1002 , Y10T156/1023 , Y10T156/1039 , Y10T156/1044 , Y10T428/31982
摘要： A method of forming a composite article is disclosed that involves providing a press having first and second platens, a cellulosic fiber substrate having a first thickness, and a layer of material such as a wood veneer, foil, or non-creped paper, where the layer of material has a thickness less than the thickness of the cellulosic fiber substrate. A layer of bonding material is placed onto the cellulosic fiber substrate or the layer of material, and the layer of material is placed onto the cellulosic fiber substrate so that the bonding material is between the layer of material and the cellulosic fiber substrate. The cellulosic fiber substrate and layer of material are placed between the first and second platens, and at least one of the first and second platens is moved toward the other of the first and second platens to deform the cellulosic fiber substrate and layer of material into a predetermined configuration while bonding the layer of material to the cellulosic fiber substrate without cracking or wrinkling the layer of material.
摘要翻译：公开了一种形成复合制品的方法，其包括提供具有第一和第二压板的压力机，具有第一厚度的纤维素纤维基材和诸如木单板，箔或非起皱纸的材料层，其中材料层的厚度小于纤维素纤维基材的厚度。将一层粘合材料放置在纤维素纤维基材或材料层上，并将该材料层放置在纤维素纤维基材上，使得粘合材料位于材料层和纤维素纤维基材之间。纤维素纤维基材和材料层被放置在第一和第二压板之间，并且第一和第二压板中的至少一个移动到第一和第二压板中的另一个，以使纤维素纤维基材和材料层变形成预定的构造，同时将材料层粘合到纤维素纤维基材上，而不会使材料层开裂或起皱。

2. 发明授权

US07413692B2 Fibrous composite articles and method of making the same 有权
标题翻译：纤维复合制品及其制造方法
公开(公告)号：US07413692B2
公开(公告)日：2008-08-19
申请号：US11032218
申请日：2005-01-11
申请人： Bei-Hong Liang , Roger E. Koch , John Peter Walsh , Bob Allen , Hanmin Dong , Wen-Ning (Sally) Chan
发明人： Bei-Hong Liang , Roger E. Koch , John Peter Walsh , Bob Allen , Hanmin Dong , Wen-Ning (Sally) Chan
IPC分类号： B27N3/04
CPC分类号： B27N3/04 , B29K2311/14 , C08L97/02 , Y10T428/249924 , Y10T428/249938 , Y10T428/24994 , Y10T428/249952 , Y10T428/26 , Y10T428/265 , Y10T428/2904 , Y10T428/2913 , Y10T428/2915 , Y10T428/31982 , C08L2666/02
摘要： Fibrous composite articles and method of manufacturing the same are disclosed. The preferred fibrous materials have average fiber lengths of less than about 2 millimeters, and are obtained from industrial hemp hurd, kenaf hurd, and/or the culms of various species of vegetable bamboo. The fibers are combined with a binder resin and, optionally, a sizing agent to form a mat that is consolidated under heat and pressure to form the composite articles. The formed articles exhibit strength and durability characteristics at least roughly equivalent, if not superior, to those of conventional wood-based fibrous composite articles.
摘要翻译：公开了纤维复合制品及其制造方法。优选的纤维材料具有小于约2毫米的平均纤维长度，并且来自工业麻麻，洋麻和/或各种蔬菜竹的秆。纤维与粘合剂树脂和任选的上浆剂组合以形成在热和压力下固化以形成复合制品的垫。所形成的制品表现出与常规木质纤维复合制品的强度和耐久性特性至少大致相当，如果不是优越的。

3. 发明授权

US06841231B1 Fibrous composite article and method of making the same 有权
标题翻译：纤维复合制品及其制作方法
公开(公告)号：US06841231B1
公开(公告)日：2005-01-11
申请号：US09635824
申请日：2000-08-10
申请人： Bei-Hong Liang , Roger E. Koch , John Peter Walsh , Bob Allen , Hanmin Dong , Wen-Ning (Sally) Chan
发明人： Bei-Hong Liang , Roger E. Koch , John Peter Walsh , Bob Allen , Hanmin Dong , Wen-Ning (Sally) Chan
IPC分类号： B27N3/04 , C08L97/02 , B32B25/02 , B32B21/14 , B32B27/04 , D02G3/00 , D04H5/00
CPC分类号： B27N3/04 , B29K2311/14 , C08L97/02 , Y10T428/249924 , Y10T428/249938 , Y10T428/24994 , Y10T428/249952 , Y10T428/26 , Y10T428/265 , Y10T428/2904 , Y10T428/2913 , Y10T428/2915 , Y10T428/31982 , C08L2666/02
摘要： Fibrous composite articles and method of manufacturing the same are disclosed. The preferred fibrous materials have average fiber lengths of less than about 2 millimeters, and are obtained from industrial hemp hurd, kenaf hurd, and/or the culms of various species of vegetable bamboo. The fibers are combined with a binder resin and, optionally, a sizing agent to form a mat that is consolidated under heat and pressure to form the composite articles. The formed articles exhibit strength and durability characteristics at least roughly equivalent, if not superior, to those of conventional wood-based fibrous composite articles.
摘要翻译：公开了纤维复合制品及其制造方法。优选的纤维材料具有小于约2毫米的平均纤维长度，并且来自工业麻麻，洋麻和/或各种蔬菜竹的秆。纤维与粘合剂树脂和任选的上浆剂组合以形成在热和压力下固化以形成复合制品的垫。所形成的制品表现出与常规木质纤维复合制品的强度和耐久性特性至少大致相当，如果不是优越的。

4. 发明授权

US08341919B2 Core component and door comprising thereof 有权
标题翻译：核心部件和门构成
公开(公告)号：US08341919B2
公开(公告)日：2013-01-01
申请号：US13210585
申请日：2011-08-16
申请人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： E04C2/34 , B32B5/14
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

5. 发明授权

US06764625B2 Method of producing core component, and product thereof 有权
标题翻译：核心部件的制造方法及其制造方法
公开(公告)号：US06764625B2
公开(公告)日：2004-07-20
申请号：US10091725
申请日：2002-03-06
申请人： John Peter Walsh , Geoffrey Brian Hardwick , Allen Ray Hill
发明人： John Peter Walsh , Geoffrey Brian Hardwick , Allen Ray Hill
IPC分类号： B27N500
CPC分类号： B27N5/00 , B27N3/18 , B29K2311/14
摘要： A core component is molded to include surface depressions to compensate for varying widths and depths of the shell or framing of a building or structural member. The component includes two major surfaces defining respective front and rear sides of the component, and the rear side of the component is preferably the mirror image of the front side. The core component is preferably pre-formed and the surface layers are wetted to contain at least 2%, preferably about 4% to 20%, more moisture than at the thickness center of the mat to provide surfaces capable of adhesive coating for adherence to surrounding structural members, preferably two prefabricated molded doorskins. The core component is preferably made from a composite soft board material.
摘要翻译：核心部件被模制成包括表面凹陷以补偿建筑物或结构构件的外壳或框架的变化的宽度和深度。该部件包括限定部件的相应的前侧和后侧的两个主表面，并且部件的后侧优选地是前侧的镜像。核心部件优选是预先形成的，并且表面层被润湿以含有比垫的厚度中心更多的2％，优选约4％至20％的水分，以提供能够粘附涂层的表面以附着于周围结构构件，优选两个预制模制门槛。核心部件优选由复合软板材料制成。

6. 发明授权

US06471897B1 Composite article and method of making same 有权
标题翻译：复合制品及其制作方法
公开(公告)号：US06471897B1
公开(公告)日：2002-10-29
申请号：US09420737
申请日：1999-10-20
申请人： John Peter Walsh , Allen R. Hill , Thomas M. Ruffin
发明人： John Peter Walsh , Allen R. Hill , Thomas M. Ruffin
IPC分类号： B27N320
CPC分类号： B27N3/086 , B27N3/00 , B29K2311/14 , C08L97/02 , Y10T428/31989 , C08L2666/16
摘要： Disclosed herein is a cellulosic composite article and steam injection press methods of making the same by combining a phenolic resin with cellulosic material to form a mixture and, thereafter, providing a catalyzing agent, such as aluminum chloride, to the mixture. As an alternative, the method may include the steps of combining a catalyzing agent with a cellulosic material to form a mixture and, thereafter, providing a phenolic resin to the mixture. The method further includes the steps of forming a mat from the catalyzing agent-containing mixture and consolidating the catalyzing agent-containing mat in a pressing apparatus under heat, steam, and pressure to form the consolidated cellulosic product.
摘要翻译：本文公开了一种通过将酚醛树脂与纤维素材料组合以形成混合物，然后向混合物中提供催化剂如氯化铝的纤维素复合制品和蒸汽注射压制方法。作为替代方案，该方法可以包括将催化剂与纤维素材料组合以形成混合物的步骤，然后向混合物中提供酚醛树脂。该方法还包括以下步骤：从含催化剂的混合物中形成垫子，并在加压，蒸汽和压力下在压制设备中固结含催化剂的垫以形成固结的纤维素产品。

7. 发明授权

US07695658B2 Method of forming a core component 失效
标题翻译：形成核心部件的方法
公开(公告)号：US07695658B2
公开(公告)日：2010-04-13
申请号：US11648899
申请日：2007-01-03
申请人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. Hardwick , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： B27N3/00
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

8. 发明授权

US07195686B2 Method of manufacturing a decorative substrate and decorative substrate produced thereby 有权
标题翻译：制造装饰性基材的方法及其制造的装饰性基材
公开(公告)号：US07195686B2
公开(公告)日：2007-03-27
申请号：US10291757
申请日：2002-11-12
申请人： Bei-Hong Liang , Karine Luetgert , Henry Coghlan , John Peter Walsh , Geoffrey B. Hardwick
发明人： Bei-Hong Liang , Karine Luetgert , Henry Coghlan , John Peter Walsh , Geoffrey B. Hardwick
IPC分类号： B27K5/06 , B27N7/00
CPC分类号： B32B21/14 , B27N7/005 , B32B37/06 , B32B37/10 , B32B2607/00 , Y10T156/1002 , Y10T156/1023 , Y10T156/1039 , Y10T156/1044 , Y10T428/31982
摘要： A method of forming a composite article is disclosed that involves providing a press having first and second platens, a cellulosic fiber substrate having a first thickness, and a layer of material such as a wood veneer, foil, or non-creped paper, where the layer of material has a thickness less than the thickness of the cellulosic fiber substrate. A layer of bonding material is placed onto the cellulosic fiber substrate or the layer of material, and the layer of material is placed onto the cellulosic fiber substrate so that the bonding material is between the layer of material and the cellulosic fiber substrate. The cellulosic fiber substrate and layer of material are placed between the first and second platens, and at least one of the first and second platens is moved toward the other of the first and second platens to deform the cellulosic fiber substrate and layer of material into a predetermined configuration while bonding the layer of material to the cellulosic fiber substrate without cracking or wrinkling the layer of material.
摘要翻译：公开了一种形成复合制品的方法，其包括提供具有第一和第二压板的压力机，具有第一厚度的纤维素纤维基材和诸如木单板，箔或非绉纸的材料层，其中材料层的厚度小于纤维素纤维基材的厚度。将一层粘合材料放置在纤维素纤维基材或材料层上，并将该材料层放置在纤维素纤维基材上，使得粘合材料位于材料层和纤维素纤维基材之间。纤维素纤维基材和材料层被放置在第一和第二压板之间，并且第一和第二压板中的至少一个移动到第一和第二压板中的另一个，以使纤维素纤维基材和材料层变形成预定的构造，同时将材料层粘合到纤维素纤维基材上，而不会使材料层开裂或起皱。

9. 发明授权

US6030562A Method of making cellulosic composite articles 失效
标题翻译：制造纤维素复合制品的方法
公开(公告)号：US6030562A
公开(公告)日：2000-02-29
申请号：US985094
申请日：1997-12-04
申请人： Thomas A. Lehtinen , Thomas M. Ruffin , John Peter Walsh , Allen R. Hill
发明人： Thomas A. Lehtinen , Thomas M. Ruffin , John Peter Walsh , Allen R. Hill
IPC分类号： B27N1/00 , B27N3/08 , C08L97/02
CPC分类号： B27N1/00 , B27N3/086 , C08L97/02 , B29K2311/14
摘要： A method of forming a consolidated wood product is disclosed wherein zinc borate and resin are mixed with cellulosic material to form treated cellulosic material, followed by applying heat and pressure to form a consolidated cellulosic product. A consolidated product comprises zinc borate, resin, and cellulosic material, wherein the zinc borate is distributed throughout the lignocellulosic material. A steam injection process is also disclosed.
摘要翻译：公开了一种形成固结木制品的方法，其中将硼酸锌和树脂与纤维素材料混合以形成经处理的纤维素材料，然后施加热和压力以形成固结的纤维素产品。固结产品包括硼酸锌，树脂和纤维素材料，其中硼酸锌分布在整个木质纤维素材料中。还公开了一种蒸汽喷射方法。

10. 发明申请

US20110296793A1 METHOD OF FORMING A CORE COMPONENT 有权
标题翻译：形成核心成分的方法
公开(公告)号：US20110296793A1
公开(公告)日：2011-12-08
申请号：US13210585
申请日：2011-08-16
申请人： Geoffrey B. HARDWICK , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
发明人： Geoffrey B. HARDWICK , Henry M. Coghlan , John Peter Walsh , Allen Ray Hill
IPC分类号： E06B3/78 , E06B7/00 , B32B3/12
CPC分类号： E06B3/7015 , B27N3/00 , B27N3/08 , B27N5/00 , E06B3/7001 , E06B3/78 , E06B2003/7025 , Y10T29/49623 , Y10T428/24504 , Y10T428/24603
摘要： The present invention is directed to a method of forming a molded core component. A mat formed from cellulosic fiber and resin is provided. The mat is consolidated in a first press until the resin is substantially fully cured, and then removed from the first press. The consolidated mat is then placed in a second press having a mold cavity shaped to form at least one depression in at least one of the major surfaces. The consolidated mat is reformed in the second press to form a molded core component having at least one depression in at least one of the major surfaces. The molded core component has a variable density, preferably of between about 10 lbs/ft3 and 80 lbs/ft3.
摘要翻译：本发明涉及一种形成模制芯部件的方法。提供由纤维素纤维和树脂形成的垫。垫子被固定在第一压榨机中，直到树脂基本上完全固化，然后从第一压榨机中取出。然后将固结的垫放置在第二压力机中，所述第二压力机具有成形为在至少一个主表面中形成至少一个凹陷的模腔。将固结的垫在第二压机中重新形成以形成在至少一个主表面中具有至少一个凹陷的模制芯部件。模制的芯部件具有可变密度，优选在约10磅/平方英尺和80磅/平方英尺之间。

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