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    • 1. 发明授权
    • Electrically isolated coolant manifold with recessed apertures for EMI reduction
    • 电气隔离冷却液歧管,带有凹槽,用于降低EMI
    • US06369319B1
    • 2002-04-09
    • US09552019
    • 2000-04-19
    • James NagashimaTerence G. WardScott D. Downer
    • James NagashimaTerence G. WardScott D. Downer
    • H02G300
    • B60L11/00
    • A power electronics chassis (10) for electric vehicles and other applications that use liquid coolant to cool power electronic devices (20) contained within the chassis. The chassis (10) includes an electrically conductive housing (12) and an electrically non-conductive manifold (16) that permits coolant flow into and out of the housing. The housing (12) has at least one wall (34) that includes an outer surface (42) and a pair of recessed apertures (36,72), each of which provide access to an interior region (38) of the housing (12) via a passageway (40,74). The manifold (16) has an inlet (26) and an outlet (28), each of which has a connecting tube (54,80) that extends through one of the passageways (40,74). Each passageway (40,74) is defined by an axial wall (44,78) of the housing (12) that extends towards the interior region (38) from the outer surface (42) to its respective aperture. The apertures (36,72) are each formed by an annular wall (50,76) that extends radially inward from its associated axial wall (44,78) at the interior end of its passageway. The outer diameter of the connecting tubes (54,80) are equal to the diameter of their respective apertures (36,72). Thus, each tube (54,80) is in contact with its aperture (36,72) and is separated from its adjacent axial wall (44,78) by an annular gap (70). This configuration provides electrical isolation of the coolant from the chassis (10) in a manner that significantly reduces the radiated emissions at the apertures (36,72).
    • 一种用于电动车辆和其他应用的电力电子底盘(10),其使用液体冷却剂来冷却包含在所述底盘内的电力电子设备(20)。 底盘(10)包括导电壳体(12)和允许冷却剂流入和流出壳体的非导电歧管(16)。 壳体(12)具有至少一个壁(34),其包括外表面(42)和一对凹入的孔(36,72),每个凹槽提供与壳体(12)的内部区域(38)的通路 )通过通道(40,74)。 歧管(16)具有入口(26)和出口(28),每个出口(28)具有延伸通过其中一个通道(40,74)的连接管(54,80)。 每个通道(40,74)由壳体(12)的轴向壁(44,78)限定,其从外表面(42)朝向内部区域(38)延伸到其相应的孔。 孔(36,72)各自由在其通道的内端处从其相关联的轴向壁(44,78)径向向内延伸的环形壁(50,76)形成。 连接管(54,80)的外径等于它们各自孔(36,72)的直径。 因此,每个管(54,80)与其孔(36,72)接触并且通过环形间隙(70)与其相邻的轴向壁(44,78)分离。 这种配置提供了冷却剂与底盘(10)的电隔离,其方式是显着地减少了孔(36,72)处的辐射发射。
    • 2. 发明授权
    • Electrically isolated power switching device mounting assembly for EMI reduction
    • 用于EMI降低的电隔离电源开关装置安装组件
    • US06219245B1
    • 2001-04-17
    • US09551249
    • 2000-04-18
    • James NagashimaTerence G. WardScott D. Downer
    • James NagashimaTerence G. WardScott D. Downer
    • H05K720
    • H01L23/473H01L2924/0002H01L2924/00
    • A power electronics chassis (10) and liquid-cooled heat sink mounting assembly for electric vehicles and other applications that use liquid coolant to cool power electronic devices (20) contained within an electrically conductive housing (12). The power electronics chassis (10) includes an inverter (18) containing power switching devices (20) that are heat sunk using the liquid-cooled mounting assembly. The mounting assembly includes a heat exchanger (22) and a plastic, electrically non-conductive coolant manifold (16) that has an inlet (26) and outlet (28) for passage of liquid coolant into and out of the electronics housing (12). The power switching devices (20) are attached to a mounting surface (40) of the heat exchanger (22) and are thermally coupled to the coolant within the heat exchanger (22) via the mounting surface (40). The inlet (26) and outlet (28) of the plastic coolant manifold (16) are connected to the heat exchanger (22) by conduits (30,32) to thereby permit circulation of liquid coolant into the chassis housing (12), through the heat exchanger (22), and back out of the chassis housing (12) while maintaining electrical isolation between the liquid coolant and chassis housing (12). This configuration significantly reduces the radiated EMI by significantly reducing the parasitic capacitance between the switching devices (20) and chassis housing (12).
    • 一种用于电动车辆和其他应用的电力电子底盘(10)和液体冷却散热器安装组件,其使用液体冷却剂来冷却包含在导电外壳(12)内的电力电子设备(20)。 电力电子机箱(10)包括一个逆变器(18),该逆变器包含使用液冷式安装组件进行散热的功率开关装置(20)。 安装组件包括热交换器(22)和塑料的非导电冷却剂歧管(16),其具有用于使液体冷却剂进入和离开电子设备壳体(12)的入口(26)和出口(28) 。 动力切换装置(20)附接到热交换器(22)的安装表面(40),并且经由安装表面(40)热耦合到热交换器(22)内的冷却剂。 塑料冷却剂歧管(16)的入口(26)和出口(28)通过管道(30,32)连接到热交换器(22),从而允许液体冷却剂循环到底盘壳体(12)中,通过 所述热交换器(22)并且在所述液体冷却剂和所述底盘壳体(12)之间保持电气隔离的同时从所述底盘壳体(12)返回。 这种配置通过显着降低开关装置(20)和底盘壳体(12)之间的寄生电容来显着地降低辐射EMI。
    • 7. 发明申请
    • Cooling arrangements for integrated electric motor-inverters
    • 集成电动机 - 逆变器的冷却装置
    • US20060174642A1
    • 2006-08-10
    • US11054483
    • 2005-02-09
    • James NagashimaKarl ConroyEric OstromGregory SmithGeorge JohnDavid TangTerence Ward
    • James NagashimaKarl ConroyEric OstromGregory SmithGeorge JohnDavid TangTerence Ward
    • F25B1/00F25D15/00F25B49/00F25D23/12F28D5/00
    • F28D15/00B60K6/26B60K2001/003F28D15/0266H02K9/19H02K11/33H05K7/20936
    • In order to provide a modular arrangement, an inverter for an electric traction motor used to drive an automotive vehicle is positioned in proximity with the traction motor. The inverter is located within a compartment adjacent to one end of the electric traction motor and is cooled in a closed system by spraying a liquid coolant directly onto the inverter. The liquid coolant absorbs heat from the inverter and is cooled by a heat exchange arrangement comprising a reservoir with pipes carrying a second coolant from the radiator of the automotive vehicle. In a preferred embodiment, the coolant is collected from the inverter in an annular reservoir that is integral with the compartment containing the inverter. In accordance with one embodiment of the cooling arrangement, heat from the inverter vaporizes the liquid coolant by absorbing heat from the inverter during a phase change from a liquid to a vapor. The vaporized coolant is condensed by a circulating second coolant in pipes connected to the vehicle's radiator through a condenser that is preferably coaxial with the motor and the annular reservoir, which annular reservoir in the second embodiment collects overspray liquid coolant. In order to avoid degrading the inverter, the coolant is a dielectric fluid.
    • 为了提供模块化布置,用于驱动机动车辆的电动牵引电动机的逆变器位于牵引电动机附近。 逆变器位于与电力牵引电动机的一端相邻的隔室内,并通过将液体冷却剂直接喷射到逆变器上而在封闭系统中冷却。 液体冷却剂从逆变器吸收热量,并且通过热交换装置来冷却,所述热交换装置包括具有从机动车辆的散热器承载第二冷却剂的管道的储存器。 在优选实施例中,冷却剂从与逆变器的隔室成一整体的环形容器中从逆变器收集。 根据冷却装置的一个实施例,来自逆变器的热量在从液体到蒸汽的相变期间通过吸收来自逆变器的热量来蒸发液体冷却剂。 蒸发的冷却剂通过连接到车辆散热器的管道中的循环第二冷却剂冷凝,该冷凝器优选地与电动机和环形储存器同轴,该第二实施例中的环形储存器收集过喷液体冷却剂。 为了避免降低变频器,冷却剂是介质流体。