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    • 3. 发明申请
    • Detecting defective ejector in digital lithography system
    • 在数字光刻系统中检测有缺陷的喷射器
    • US20070046705A1
    • 2007-03-01
    • US11218416
    • 2005-09-01
    • William WongSteven ReadyAna Arias
    • William WongSteven ReadyAna Arias
    • B41J29/38
    • B41J29/393
    • A digital lithography system prints a large-area electronic device by dividing the overall device printing process into a series of discrete feature printing sub-processes, where each feature printing sub-process involves printing both a predetermined portion (feature) of the device in a designated substrate area, and an associated test pattern in a designated test area that is remote from the feature. At the end of each feature printing sub-process, the test pattern is analyzed, e.g., using a camera and associated imaging system, to verify that the test pattern has been successfully printed. A primary ejector is used until an unsuccessfully printed test pattern is detected, at which time a secondary (reserve) ejector replaces the primary ejector and reprints the feature associated with the defective test pattern. When multiple printheads are used in parallel, analysis of the test pattern is used to efficiently identify the location of a defective ejector.
    • 数字光刻系统通过将整个设备打印过程划分成一系列离散特征打印子过程来打印大面积电子设备,其中每个特征打印子过程涉及将设备的预定部分(特征)打印在一个 指定的基板区域以及远离该特征的指定测试区域中的关联测试图案。 在每个特征打印子过程结束时,分析测试图案,例如使用相机和相关联的成像系统来验证测试图案是否已被成功打印。 使用初级喷射器,直到检测到未成功打印的测试图案,此时次要(预留)喷射器取代主喷射器并重印与缺陷测试图案相关的特征。 当并行使用多个打印头时,使用测试图案的分析来有效地识别有缺陷的喷射器的位置。
    • 4. 发明申请
    • Patterned structures fabricated by printing mask over lift-off pattern
    • 通过在剥离模式上印刷掩模制造的图案化结构
    • US20070020883A1
    • 2007-01-25
    • US11184304
    • 2005-07-18
    • Ana AriasRene LujanWilliam Wong
    • Ana AriasRene LujanWilliam Wong
    • H01L21/30
    • H01L21/027H01L21/0272H01L27/1292H01L29/66765H01L51/0016
    • A patterned integrated circuit structure defining a gap or via is fabricated solely by digital printing and bulk processing. A sacrificial lift-off pattern is printed or otherwise formed over a substrate, and then covered by a blanket layer. A mask is then formed, e.g., by printing a wax pattern that covers a region of the blanket layer corresponding to the desired patterned structure, and overlaps the lift-off pattern. Exposed portions of the blanket layer are then removed, e.g., by wet etching. The printed mask and the lift-off pattern are then removed using a lift-off process that also removes any remaining portions of the blanket layer formed over the lift-off pattern. A thin-film transistor includes patterned source/drain structures that are self-aligned to an underlying gate structure by forming a photoresist lift-off pattern that is exposed and developed by a back-exposure process using the gate structure as a mask.
    • 限定间隙或通孔的图案化集成电路结构仅通过数字印刷和批量处理来制造。 牺牲剥离图案印刷或以其它方式形成在衬底上,然后被覆盖层覆盖。 然后形成掩模,例如通过印刷覆盖对应于所需图案化结构的橡皮布层的区域并与剥离图案重叠的蜡图案。 然后例如通过湿蚀刻除去覆盖层的暴露部分。 然后使用剥离过程去除印刷的掩模和剥离图案,剥离过程也去除在剥离图案上形成的覆盖层的任何剩余部分。 薄膜晶体管包括通过形成通过使用栅极结构作为掩模的背景曝光工艺曝光和显影的光致抗蚀剂剥离图案而与底层栅极结构自对准的图案化源极/漏极结构。
    • 10. 发明申请
    • Sub-resolution gaps generated by controlled over-etching
    • 通过控制过蚀刻产生的子分辨率间隙
    • US20060063369A1
    • 2006-03-23
    • US10943624
    • 2004-09-17
    • JengPing LuJackson HoChinwen ShihMichael ChabinycWilliam Wong
    • JengPing LuJackson HoChinwen ShihMichael ChabinycWilliam Wong
    • H01L21/4763H01L21/302
    • H01L21/76838B82Y30/00H01L21/28506H01L27/124
    • Controlled overetching is utilized to produce metal patterns having gaps that are smaller than the resolution limits of the feature patterning (e.g., photolithography) process utilized to produce the metal patterns. A first metal layer is formed and masked, and exposed regions are etched away. The etching process is allowed to continue in a controlled manner to produced a desired amount of over-etching (i.e., undercutting the mask) such that an edge of the first metal layer is offset from an edge of the mask by a predetermined gap distance. A second metal layer is then deposited such that an edge of the second metal layer is spaced from the first metal layer by the predetermined gap distance. The metal gap is used to define, for example, transistor channel lengths, thereby facilitating the production of transistors having channel lengths defined by etching process control that are smaller than the process resolution limits.
    • 控制过蚀刻用于产生具有小于用于产生金属图案的特征图案化(例如,光刻)工艺的分辨率限制的间隙的金属图案。 第一金属层被形成并被掩蔽,并且暴露的区域被蚀刻掉。 允许蚀刻处理以受控的方式继续,以产生期望量的过蚀刻(即,底切掩模),使得第一金属层的边缘以预定的间隙距离偏离掩模的边缘。 然后沉积第二金属层,使得第二金属层的边缘与第一金属层隔开预定的间隙距离。 金属间隙用于限定例如晶体管沟道长度,由此有助于生产具有小于工艺分辨率极限的蚀刻工艺控制定义的沟道长度的晶体管。