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    • 9. 发明申请
    • Multi-Layer, Multi-Material Fabrication Methods for Producing Micro-Scale and Millimeter-Scale Devices with Enhanced Electrical and/or Mechanical Properties
    • 用于生产具有增强的电气和/或机械性能的微尺度和毫米级装置的多层,多材料制造方法
    • US20110132767A1
    • 2011-06-09
    • US12906970
    • 2010-10-18
    • Ming Ting WuRulon Joseph Larsen, IIIYoung KimKieun KimAdam L. CohenAnanda H. KumarMichael S. LockardDennis R. Smalley
    • Ming Ting WuRulon Joseph Larsen, IIIYoung KimKieun KimAdam L. CohenAnanda H. KumarMichael S. LockardDennis R. Smalley
    • C25D5/02C25D5/48
    • G01R1/06716B33Y10/00C23C18/1605C23C18/1651C25D1/003G01R1/06744G01R1/06755G01R3/00H01L21/4853
    • Some embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes for use in die level testing of semiconductor devices) from a core material and a shell or coating material that partially coats the surface of the structure. Other embodiments are directed to electrochemical fabrication methods for producing structures or devices (e.g. microprobes) from a core material and a shell or coating material that completely coats the surface of each layer from which the probe is formed including interlayer regions. Additional embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes) from a core material and a shell or coating material wherein the coating material is located around each layer of the structure without locating the coating material in inter-layer regions. Each of these groups of embodiments incorporate both the core material and the coating material during the formation of each layer and each layer is also formed with a sacrificial material that is removed after formation of all layers of the structure. In some embodiments the core material may be a genuine structural material while in others it may be only a functional structural material (i.e. a material that would be removed with sacrificial material if it were accessible by an etchant during removal of sacrificial material.
    • 本发明的一些实施方案涉及用于从芯材料和部分涂覆结构表面的壳或涂层材料形成结构或器件(例如用于半导体器件的晶片级测试的微探针)的电化学制造方法。 其它实施方案涉及用于从芯材和壳或涂层材料制造结构或器件(例如微探针)的电化学制造方法,其完全涂覆形成探针的每个层的表面,包括中间层区域。 本发明的另外的实施方案涉及用于从核心材料和壳或涂层材料形成结构或器件(例如微针)的电化学制造方法,其中涂层材料围绕结构的每一层定位,而不将涂层材料定位在相互之间, 层区域。 这些实施例组中的每一个在形成每个层期间都包括芯材料和涂层材料,并且每个层还形成有牺牲材料,该牺牲材料在形成所述结构的所有层之后被去除。 在一些实施例中,芯材料可以是真正的结构材料,而在其它实施例中,其可以仅是功能性结构材料(即,如果在去除牺牲材料期间可通过蚀刻剂获得牺牲材料,则该材料将被除去。
    • 10. 发明授权
    • Multi-layer, multi-material fabrication methods for producing micro-scale and millimeter-scale devices with enhanced electrical and/or mechanical properties
    • 用于生产具有增强的电和/或机械性能的微尺度和毫米级装置的多层多材料制造方法
    • US08613846B2
    • 2013-12-24
    • US12906970
    • 2010-10-18
    • Ming Ting WuRulon Joseph Larsen, IIIYoung KimKieun KimAdam L. CohenAnanda H. KumarMichael S. LockardDennis R. Smalley
    • Ming Ting WuRulon Joseph Larsen, IIIYoung KimKieun KimAdam L. CohenAnanda H. KumarMichael S. LockardDennis R. Smalley
    • C25D5/02C25D5/10
    • G01R1/06716B33Y10/00C23C18/1605C23C18/1651C25D1/003G01R1/06744G01R1/06755G01R3/00H01L21/4853
    • Some embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes for use in die level testing of semiconductor devices) from a core material and a shell or coating material that partially coats the surface of the structure. Other embodiments are directed to electrochemical fabrication methods for producing structures or devices (e.g. microprobes) from a core material and a shell or coating material that completely coats the surface of each layer from which the probe is formed including interlayer regions. Additional embodiments of the invention are directed to electrochemical fabrication methods for forming structures or devices (e.g. microprobes) from a core material and a shell or coating material wherein the coating material is located around each layer of the structure without locating the coating material in inter-layer regions. Each of these groups of embodiments incorporate both the core material and the coating material during the formation of each layer and each layer is also formed with a sacrificial material that is removed after formation of all layers of the structure. In some embodiments the core material may be a genuine structural material while in others it may be only a functional structural material (i.e. a material that would be removed with sacrificial material if it were accessible by an etchant during removal of sacrificial material.
    • 本发明的一些实施方案涉及用于从芯材料和部分涂覆结构表面的壳或涂层材料形成结构或器件(例如用于半导体器件的晶片级测试的微探针)的电化学制造方法。 其它实施方案涉及用于从芯材和壳或涂层材料制造结构或器件(例如微探针)的电化学制造方法,其完全涂覆形成探针的每个层的表面,包括中间层区域。 本发明的另外的实施方案涉及用于从核心材料和壳或涂层材料形成结构或器件(例如微针)的电化学制造方法,其中涂层材料围绕结构的每一层定位,而不将涂层材料定位在相互之间, 层区域。 这些实施例组中的每一个在形成每个层期间都包括芯材料和涂层材料,并且每个层还形成有牺牲材料,该牺牲材料在形成所述结构的所有层之后被去除。 在一些实施例中,芯材料可以是真正的结构材料,而在其它实施例中,其可以仅是功能性结构材料(即,如果在去除牺牲材料期间可通过蚀刻剂获得牺牲材料,则该材料将被除去。