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1. 发明授权

US09926664B2 Tufted carpet continuous dyeing method and tufted carpet continuous dyeing machine 有权
公开(公告)号：US09926664B2
公开(公告)日：2018-03-27
申请号：US15271113
申请日：2016-09-20
申请人： TOABO MATERIAL CO., LTD.
发明人： Masakichi Kono , Toru Kubo , Itsuo Kawakita
IPC分类号： D06B11/00 , D06P1/00 , D06P1/39 , D06P5/20
CPC分类号： D06P1/0096 , D06B1/06 , D06B11/00 , D06B11/0063 , D06P1/39 , D06P5/2077
摘要： A continuous dyeing method for long original tufted carpets, including applying a dyeing liquid to the carpet while running it in the longitudinal direction with a continuous dyeing machine that includes a dyeing liquid supply applicator having an independent supply route A and supply route B, each having a plurality of nozzles capable of applying dyeing liquid to the original tufted carpet so as to uniformly flow onto the original tufted carpet through a plate. The nozzles of supply route A and supply route B are alternately aligned in the width direction, with at least one of the nozzles of each of supply routes A and B opened by the control of an opening means. The present continuous dyeing method is capable of easily dyeing an original tufted carpet a mixture of colors and/or various patterns by gradation.

2. 发明申请

US20210127879A1 TUFTED CARPET AND PRODUCTION METHOD THEREFOR 有权
公开(公告)号：US20210127879A1
公开(公告)日：2021-05-06
申请号：US16937086
申请日：2020-07-23
申请人： TOABO MATERIAL CO., LTD.
发明人： Kazuto HASHINO , Katsumasa MAKITA , Shigenori KOJIMA , Yutaka Shimamura
IPC分类号： A47G27/02 , D05C17/02 , B32B5/26 , B32B3/10 , B32B5/02
摘要： A tufted carpet constructed by embedding pile yarns on a primary base fabric, where a ratio at which a surface of the primary base fabric is visible accounts for 5% to 85% as viewed from above the tufted carpet. The primary base fabric is formed by entangling a color fiber, a characteristic fiber, and a low melt fiber on a spunbonded base fabric or a woven base fabric. The color fiber imparts an appearance design to the surface of the primary base fabric; the characteristic fiber has at least one function selected from the group consisting of deodorization, antibacterial, anti-allergen, and anti-mite; and the low melt fiber melts at a lower temperature than melting points of the other color fiber and characteristic fiber, and fixes these fibers on the surface of the primary base fabric by thermocompression-bonding. The resulting carpet exhibits excellent shape stability, economical efficiency, and lightness.

3. 发明申请

US20170152628A1 TUFTED CARPET CONTINUOUS DYEING METHOD AND TUFTED CARPET CONTINUOUS DYEING MACHINE 有权
公开(公告)号：US20170152628A1
公开(公告)日：2017-06-01
申请号：US15271113
申请日：2016-09-20
申请人： TOABO MATERIAL CO., LTD.
发明人： Masakichi KONO , Toru KUBO , Itsuo KAWAKITA
IPC分类号： D06P1/00 , D06P5/20 , D06P1/39
CPC分类号： D06P1/0096 , D06B1/06 , D06B11/00 , D06B11/0063 , D06P1/39 , D06P5/2077
摘要： The present invention provides a continuous dyeing method which is capable of easily dyeing an original tufted carpet in expression of various patterns by gradation, mixture of a plurality of colors, or the like.According to the present invention, there is provided a tufted carpet 8 continuous dyeing method for dyeing a long original tufted carpet 8 by applying a dyeing liquid to the original tufted carpet 8 while running the original tufted carpet 8 in the longitudinal direction with a continuous dyeing machine, wherein the continuous dyeing machine includes a dyeing liquid supply applicator having a dyeing liquid supply route A and a dyeing liquid supply route B which are independent from each other, wherein each of the dyeing liquid supply route A and the dyeing liquid supply route B has a plurality of nozzles 19,20 capable of executing and stopping the discharge of the dyeing liquid by opening and closing of an opening means 17,18, wherein the dyeing liquid discharged from the nozzles 19,20 is applied to the original tufted carpet 8 in such a manner as to uniformly flow onto the original tufted carpet through a plate; wherein the nozzles 19,20 of the dyeing liquid supply route A and the nozzles 19,20 of the dyeing liquid supply route B are alternately aligned in the width direction, and at least one of the nozzles 19,20 of the dyeing liquid supply route A and at least one of the nozzles 19,20 of the dyeing liquid supply route B are opened by the control of opening and closing of the opening means; and wherein dyeing liquids different from each other in the hue or density are simultaneously supplied to the dyeing liquid supply route A and the dyeing liquid supply route B, respectively, the dyeing liquids are discharged from the opened nozzles 19,20, and these dyeing liquids are applied to the original tufted carpet 8 for dyeing.

4. 发明专利

JP2010174404A Method for coloring nonwoven fabric 审中-公开
标题翻译：非织造布的染色方法
公开(公告)号：JP2010174404A
公开(公告)日：2010-08-12
申请号：JP2009018211
申请日：2009-01-29
申请人： Toabo Material Co Ltd , トーア紡マテリアル株式会社
发明人： HORIMOTO MASAKI , YAMADA TAKAYOSHI , MAKITA KAZUMASA
IPC分类号： D06P5/00 , C09D5/02 , C09D7/12 , C09D201/00 , D04H1/46 , D06C15/00 , D06P1/44 , D06P1/52 , D06P3/00
摘要： PROBLEM TO BE SOLVED: To provide a colored nonwoven fabric having high flexibility in design, and excellent color fastness to rubbing.
SOLUTION: A colored powder 30 containing a colorant 32 in resin powder 31 is fixed through a binder resin 20 to the surface of the nonwoven fabric. Thus, coloring of a plurality of colors and partial coloring can readily be carried out. As a result, the flexibility of the design is greatly increased. Since the colorant 32 is contained in the interior of the resin powder 31, there is almost no contact of the colorant 32 with a surfactant present on the surface of the binder resin 20. Therefore, the liberation of the colorant 32 from the colored powder 30 is prevented. The color fastness to rubbing can be raised.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供一种在设计上具有高柔性的着色无纺布，并且具有优异的耐摩擦色牢度。解决方案：将含有树脂粉末31中的着色剂32的着色粉末30通过粘合剂树脂20固定在无纺织物的表面上。因此，可以容易地进行多种颜色的着色和部分着色。因此，设计的灵活性大大提高。由于着色剂32包含在树脂粉末31的内部，所以着色剂32与粘合剂树脂20的表面上存在的表面活性剂几乎没有接触。因此，着色剂32从着色粉末30中释放被阻止可以提高摩擦色牢度。版权所有（C）2010，JPO＆INPIT

5. 发明专利

JP2009183878A Method for laying capping sheet and capping sheet to be used therefor 审中-公开
标题翻译：用于覆盖盖板和盖板的方法
公开(公告)号：JP2009183878A
公开(公告)日：2009-08-20
申请号：JP2008027109
申请日：2008-02-07
申请人： Osaka Prefecture , Taiyo Kogyo Corp , Tanaka:Kk , Toabo Material Co Ltd , Unitika Ltd , トーア紡マテリアル株式会社 , ユニチカ株式会社 , 大阪府 , 太陽工業株式会社 , 株式会社田中
发明人： NISHIMURA MASAKI , AKAI TOMOYUKI , EZAKI KOJI , KAWAHARA ARIHIRO , KONDO SEIJI , ISHIDA MASATOSHI , HOTTA ATSUSHI , TAKESHITA RYUTARO
IPC分类号： B09B1/00
摘要： PROBLEM TO BE SOLVED: To prevent a failure from being generated when the adjacent capping sheets are thermally melt-stuck to each other.
SOLUTION: The capping sheet 6 is used at installation sites such as a waste disposal site and is produced by arranging protective layers 7, 7, each of which consists of a nonwoven fabric comprising a core-sheath conjugate fiber having a core component and a sheath component having the melting point lower than that of the core component, on both sides of a microporous film 8 having air permeability and water barrier properties. The method for laying the capping sheet comprises the steps of: laying a plurality of capping sheets 6; and melting the sheath component of the core-sheath conjugate fiber to thermally melt-stick the adjacent capping sheets 6, 6 to each other.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：为了防止当相邻的封盖片彼此热熔粘合时产生故障。解决方案：封盖片6用于诸如废物处理场所的安装地点，并且通过布置保护层7,7来制造，每个保护层由包括具有核心部件的芯鞘复合纤维的无纺布组成以及具有低于芯部成分的熔点的鞘成分，具有透气性和防水性的微孔膜8的两面。铺设覆盖片的方法包括以下步骤：铺设多个封盖片6; 并使芯鞘复合纤维的鞘成分熔融，将相邻的覆盖片6,6热熔融粘合。版权所有（C）2009，JPO＆INPIT

6. 发明专利

JP2007325845A Anti-slip mat 审中-公开
标题翻译：防滑垫
公开(公告)号：JP2007325845A
公开(公告)日：2007-12-20
申请号：JP2006161104
申请日：2006-06-09
申请人： Toabo Material Co Ltd , トーア紡マテリアル株式会社
发明人： YAMADA TAKAYOSHI , HIRONAKA TAKASHI
IPC分类号： A47G27/02 , B60N3/04
摘要： PROBLEM TO BE SOLVED: To provide an anti-slip mat easily manufactured without using an extra raw material, being lightweight and sufficiently providing an anti slip function.
SOLUTION: This anti-slip mat is so formed that a low-melting-point fiber layer of polyethylene fiber and polypropylene fiber with a Metsuke amount (weight per unit area) of 30-1000 g and a base material layer of a regular-melting-point polyester fiber including a small amount of a low-melting-point polyester fiber with a Metsuke amount (weight per unit area) of 80-1000 g are superposed together, the low-melting-point layer alone is melted by sending hot air from the low-melting-point fiber layer and is cooled and hardened into a pill state and a base material layer and an anti-slip layer of the pill state are integrated together.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供容易制造而不使用额外原料的防滑垫，重量轻并且充分提供防滑功能。解决方案：这种防滑垫是这样形成的，即聚乙烯纤维的低熔点纤维层和Metsuke量（每单位面积的重量）为30-1000g的聚丙烯纤维和基材层包含少量Metsuke量（单位面积重量）为80-1000g的低熔点聚酯纤维的常规熔点聚酯纤维叠加在一起，低熔点层单独熔化从低熔点纤维层发送热空气并冷却并硬化成丸状，将基材层和药丸状防滑层结合在一起。版权所有（C）2008，JPO＆INPIT

7. 发明专利

JP2008132972A Sound-insulating cushioning material 有权
标题翻译：声绝缘材料
公开(公告)号：JP2008132972A
公开(公告)日：2008-06-12
申请号：JP2007277625
申请日：2007-10-25
申请人： Hayashi Telempu Co Ltd , Toabo Material Co Ltd , トーア紡マテリアル株式会社 , 林テレンプ株式会社
发明人： YAMADA TAKAYOSHI , TAKEUCHI YUUCHI , NAKAMURA TOSHIYUKI
IPC分类号： B62D25/18 , B32B5/24
摘要： PROBLEM TO BE SOLVED: To provide a sound-insulating cushioning material excellent in impact resistance and a sound insulating property, and also excellent in ice accretion resistance. SOLUTION: This sound-insulating cushioning material has an excellent sound-insulating property and impact resistance since the material has a base layer formed of a non-woven fabric. Since the sound-insulating cushioning material has a resin surface layer covering the surface of the base layer, and formed of a material containing resin, a water-absorbing property is suppressed, and ice accretion resistance is improved. By setting the Metsuke weight (weight per unit area) of the resin surface layer in a range of 50-400 g/m 2 , and setting a molten resin component included in the resin surface layer not smaller than 60%, the sound-insulating cushioning material excellent in impact resistance and a sound insulating property, and also excellent in ice accretion resistance can be provided. COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供耐冲击性和隔音性优异的隔音缓冲材料，并且还具有优异的防冰性。解决方案：该隔音缓冲材料具有优异的隔音性和抗冲击性，因为该材料具有由无纺织物形成的基层。由于隔音缓冲材料具有覆盖基层的表面的树脂表面层，并且由含树脂的材料形成，因此抑制了吸水性，并且提高了防冰性。通过将树脂表面层的Metsuke重量（单位面积重量）设定在50-400g / m 2＆lt; SP＆gt; 2＆gt;的范围内，并将包含在树脂表面层中的熔融树脂成分设定为不小于 60％以上，耐冲击性优良，隔声性优良，防冰性优异的隔音缓冲材料。版权所有（C）2008，JPO＆INPIT

8. 发明专利

JP2005014718A Formed laying material 有权
标题翻译：成型材料
公开(公告)号：JP2005014718A
公开(公告)日：2005-01-20
申请号：JP2003181331
申请日：2003-06-25
申请人： Hayashi Telempu Co Ltd , Toabo Material Co Ltd , トーア紡マテリアル株式会社 , 林テレンプ株式会社
发明人： ARAGA TOSHIKI , YAMADA TAKAYOSHI , KONDO SHUNSUKE
IPC分类号： B60N3/04 , A47G27/02 , B32B27/12
CPC分类号： B32B5/022 , B32B27/12 , B32B27/32 , B32B2250/02 , B32B2262/0276 , B32B2274/00 , B32B2307/102 , B32B2307/554 , B32B2307/72 , B32B2419/04 , B32B2419/06 , B32B2471/02 , B32B2605/08 , B60N3/048 , Y10T442/59 , Y10T442/674
摘要： PROBLEM TO BE SOLVED: To provide a formed laying material to be laid in a cabin of an automobile after thermal forming so as to conform to the shape of the cabin, which formed laying material is excellent in all of formability, cushion ability, sound absorbing ability, and sound insulating ability. SOLUTION: The formed laying material 10 has a highly elastic non-woven body 1 which has high elasticity, in other words, is excellent in shape recovering ability, and serves for improving the sound absorbing ability because of the sufficient pores and thickness, and a thermoplastic resin sheet 3 which is laminated on the highly elastic non-woven body 1 and serves for improving the sound insulating ability by its non-permeability. The highly elastic non-woven body 1 has the thickness of at least 3.0 mm, the mass per unit area of at least 300 g/m 2 , and the density of at most 0.20 g/cm 3 . COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：为了提供一种成形铺设材料，其在热成形之后被放置在汽车的机舱中以符合机舱的形状，形成铺设材料的所有成型性，缓冲能力都是优异的，吸音能力和隔音能力。形成的铺设材料10具有弹性高的弹性无纺布体1，换言之，形状回复能力优异，用于改善吸音能力，因为孔隙和厚度足够以及层叠在高弹性无纺布体1上的热塑性树脂片3，其用于通过其非渗透性提高隔音性能。高弹性无纺布1的厚度至少为3.0mm，每单位面积的质量至少为300g / m 2，SP密度为0.20g / cm 2以下。SP > 3 。版权所有（C）2005，JPO＆NCIPI

9. 发明专利

JP2010024613A Sound-absorbing board 有权
标题翻译：吸音板
公开(公告)号：JP2010024613A
公开(公告)日：2010-02-04
申请号：JP2008173795
申请日：2008-07-02
申请人： Hikari Kairiku Sangyo Kk , Toabo Material Co Ltd , トーア紡マテリアル株式会社 , 光海陸産業株式会社
发明人： HORIMOTO MASAKI , MATSUBAYASHI KOSAKU
IPC分类号： E01F8/00
摘要： PROBLEM TO BE SOLVED: To provide a lightweighted and inexpensive sound-absorbing board with high sound absorption efficiency.
SOLUTION: This sound-absorbing board comprises: a facing plate 11 which is composed of a nonwoven fabric obtained by punching-joining a web, formed of synthetic discontinuous fibers undergoing water repellent finish, with a thickness of 0.5-5 mm by a needle punching method; a base plate 17 in which a web formed of synthetic discontinuous fibers undergoing the water repellent finish and flameproof finish is formed with a thickness of 3-20 mm by the needle punching method; and a sound insulation sheet 20 which is formed in such a shape that a large number of pinholes 21 with breathability are provided throughout a surface of a thermoplastic resin sheet substrate with a thickness of 5-100 μm. The sound insulation sheet 20 is sandwiched between the facing plate 11 and the base plate 17, and they are wholly heated and pressure-bonded for integral formation.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供具有高吸声效率的轻质且便宜的吸音板。该吸声板包括：面板11，其由通过冲压接合纤维网而获得的无纺布构成，所述无纺布由经过防水整理的合成不连续纤维形成，厚度为0.5-5mm，厚度为0.5-5mm，针刺方法; 通过针刺方法形成厚度为3-20mm的由经历防水整理剂的合成不连续纤维形成的网状物和防火涂料的基板17; 隔声片20形成为具有5-100μm厚的热塑性树脂片基材的整个表面上具有多个具有透气性的针孔21的形状。隔音片20被夹在对置板11和底板17之间，并且它们被完全加热和压接以便整体形成。版权所有（C）2010，JPO＆INPIT

10. 发明专利

JP2007325846A Oil absorbent and water absorbent mat 审中-公开
标题翻译：油吸收和吸水垫
公开(公告)号：JP2007325846A
公开(公告)日：2007-12-20
申请号：JP2006161105
申请日：2006-06-09
申请人： Toabo Material Co Ltd , トーア紡マテリアル株式会社
发明人： HIRONAKA TAKASHI
IPC分类号： A47G27/02
摘要： PROBLEM TO BE SOLVED: To provide an oil absorbent and water absorbent mat which has both functions of oil absorption and water absorption, and is stable in quality.
SOLUTION: The oil absorbent and water absorbent mat is made of nonwoven fabric 1 formed of a mixture of at least one kind of synthetic fiber selected from polyester and polypropylene, and rayon. The surface 3 of the nonwoven fabric 1 is treated by latex and heat and the backside 2 is processed with ethylene vinyl acetate copolymer resin.
COPYRIGHT: (C)2008,JPO&INPIT

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