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1. 发明申请

US20110024073A1 APPARATUS FOR MANUFACTURING ROTOR FOR ROTATING ELECTRIC MACHINE 失效
标题翻译：用于旋转电机制造转子的装置
公开(公告)号：US20110024073A1
公开(公告)日：2011-02-03
申请号：US12935954
申请日：2009-03-13
申请人： Masahiko Kamiyama , Kunitoshi Sugaya
发明人： Masahiko Kamiyama , Kunitoshi Sugaya
IPC分类号： B22D33/04
CPC分类号： H02K1/30 , B22C9/103 , B22C9/28 , B22D17/24 , B22D19/0054 , H02K15/03
摘要： An apparatus for manufacturing a rotor for a rotating electric machine. The apparatus includes a movable mold and a stationary mold, and a cavity is formed between those molds. The movable mold includes a rotor core holding portion holding a rotor core, and a core arranging portion arranging a core removably. The core includes a base core and a plurality of split cores. The base core is equipped on its outer circumference with a remedy face, which is positioned in the inner circumference of the open end portion of a boss portion and extends in a mold-release direction of a casting, thereby blocking the deformation of the open end portion at the parting time.
摘要翻译：一种旋转电机转子的制造装置。该装置包括可移动模具和固定模具，并且在这些模具之间形成空腔。可动模包括保持转子芯的转子芯保持部和可拆卸地配置铁芯的芯配置部。芯部包括基底芯和多个分离芯。基座的外周配有补救面，该补救面位于凸台部的开口端部的内周，并沿着铸件的脱模方向延伸，从而阻止开口端的变形分开时间。

2. 发明授权

US06981303B2 Blank feeding method 失效
标题翻译：空白送料方式
公开(公告)号：US06981303B2
公开(公告)日：2006-01-03
申请号：US10484304
申请日：2002-07-23
申请人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura
发明人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura
IPC分类号： B23P17/00
CPC分类号： B26D3/161 , B26D3/16 , B26D7/10 , Y10T29/49794 , Y10T29/49798 , Y10T29/49989
摘要： A method of feeding a blank (31) by cutting a billet (11) for plastic working includes the steps of superimposing a plurality of annular members (15 to 18) having a coefficient of linear expansion smaller than that of the billet and an inside diameter slightly greater than the outside diameter of the billet on one another to assemble a tubular jig (12), inserting the billet into the assembled jig, heating the billet and the jig to a temperature at which the billet is half-molten, and cutting the billet into at least one blank by moving the annular members adjacent to one another in opposite directions. The cutting of the billet does not need a cutting tool, thus causing no wear of blades, and thereby allowing reduction in production cost. The billet can be cut into a plurality of pieces at a time, increasing productivity. Since the blanks can be fed together with the annular members, there is no need to reheat the blanks, providing increased productivity.
摘要翻译：通过切割用于塑性加工的坯料（11）来进给坯料（31）的方法包括以下步骤：将具有小于坯料的线性膨胀系数的多个环形构件（15至18）重叠，并且内径稍微大于坯料的外径，以组装管状夹具（12），将坯料插入组装的夹具中，将坯料和夹具加热至坯料半熔融的温度，并切割通过沿相反的方向移动相邻的环形构件，坯料进入至少一个坯料。坯料的切割不需要切削工具，因此不会造成刀片磨损，从而能够降低生产成本。一次可以将坯料切成多个片，提高生产率。由于坯料可以与环形构件一起进料，所以不需要再加热坯料，从而提高生产率。

3. 发明申请

US20050257911A1 Method and apparatus for casting aluminum by casting mold 有权
标题翻译：铸造铝铸造方法和装置
公开(公告)号：US20050257911A1
公开(公告)日：2005-11-24
申请号：US11190780
申请日：2005-07-27
申请人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura
发明人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura
IPC分类号： B22D21/00 , B22D27/18 , B22D27/00
CPC分类号： B22C3/00 , B22D21/007 , B22D27/18
摘要： An aluminum casting process using a casting mold in which after the cavity (25) is filled with an inert gas, magnesium is introduced into the cavity to have a magnesium layer (58a) deposited on the cavity wall. Then, nitrogen gas is introduced into the cavity to form magnesium nitride (58b) on the surface of the magnesium layer after the cavity wall is heated to a specific temperature. Then, molten aluminum is supplied to have an aluminum casting molded, while the surface of the molten aluminum (39) is reduced with magnesium nitride. This makes it possible to form magnesium nitride within a short time and decrease the amount of nitrogen gas as required.
摘要翻译：一种使用铸模的铝铸造工艺，其中在空腔（25）填充有惰性气体之后，将镁引入空腔中以在空腔壁上沉积镁层（58a）。然后，在空腔壁被加热到特定温度之后，将氮气引入空腔中以在镁层的表面上形成氮化镁（58b）。然后，将熔融铝供给到铸造铝铸件中，同时用氮化镁还原熔融铝（39）的表面。这使得可以在短时间内形成氮化镁并且根据需要减少氮气的量。

4. 发明授权

US06871691B2 Apparatus for injection molding metallic materials 失效
标题翻译：金属材料注塑设备
公开(公告)号：US06871691B2
公开(公告)日：2005-03-29
申请号：US10301184
申请日：2002-11-20
申请人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo
发明人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo
IPC分类号： B22C9/22 , B22D17/00 , B22D17/20 , B22D17/12
CPC分类号： B22D17/203 , B22C9/22 , B22D17/007 , F16D2200/0004 , F16D2250/00 , F16D2250/0092
摘要： A method for injection molding a metallic material is disclosed in which an injecting material comprised of a half-solidified metallic material and a molten metallic material is injected into a cavity of a die from an injection cylinder through a gate thereof. A non-product portion remaining at the gate of the die is separated from a product portion while it is still hot. The separated high-temperature non-product portion is press-formed into a billet in the injection cylinder. Utilization of heat from the injecting material in melting the high-temperature billet enables reuse of the non-product portion remained at the gate and reduction of heat energy required in melting the billet.
摘要翻译：公开了一种注射成型金属材料的方法，其中由半固化金属材料和熔融金属材料构成的注入材料通过其浇口从注射筒注入到模具的空腔中。残留在模具的浇口处的非产品部分在产品部分仍然热时被分离。分离出的高温非产品部分被压制成注塑缸中的坯料。在熔化高温钢坯时利用来自注射材料的热使得可以重新使用残留在浇口处的非产品部分并减少熔化坯料所需的热能。

5. 发明授权

US06183876B2 Preform and production method therefor 失效
标题翻译：预制和生产方法
公开(公告)号：US06183876B2
公开(公告)日：2001-02-06
申请号：US09111026
申请日：1998-07-07
申请人： Yasuhiro Nakao , Kunitoshi Sugaya , Hiroto Shoji
发明人： Yasuhiro Nakao , Kunitoshi Sugaya , Hiroto Shoji
IPC分类号： B22D1914
CPC分类号： C22C1/1015 , C04B35/111 , C04B35/6325 , C04B40/02 , C22C1/1036 , Y10T428/12486
摘要： For forming a preform of composite material, such as aluminum-based composite material (MMC) by using friction during the forming thereof, ceramic reinforcement, such as Al2O3 and binder are prepared, and the prepared reinforcement and the silanor group binder are put into a die for press forming. During the forming, polycondensation occurs due to frictional heat generated between the fibrous or grain-like particles of the reinforcement and the silanor group binder to harden it, thereby obtaining a preform in which the particles of the reinforcement are fixedly connected to one another.
摘要翻译：为了通过在其成型期间使用摩擦来形成诸如铝基复合材料（MMC）的复合材料预成型件，制备诸如Al 2 O 3和粘合剂的陶瓷增强材料，并将制备的增强材料和硅烷醇基粘合剂放入模压成型。在成型期间，由于增强纤维或颗粒状颗粒之间产生的摩擦热和硅烷醇基粘合剂之间的摩擦发生硬化，发生缩聚反应，从而获得预型件，其中增强材料颗粒彼此固定连接。

6. 发明授权

US5669434A Method and apparatus for forming an aluminum alloy composite material 失效
标题翻译：用于形成铝合金复合材料的方法和装置
公开(公告)号：US5669434A
公开(公告)日：1997-09-23
申请号：US548020
申请日：1995-10-25
申请人： Yasuhiro Nakao , Kunitoshi Sugaya
发明人： Yasuhiro Nakao , Kunitoshi Sugaya
IPC分类号： C22C1/10 , C22C47/10 , B22D19/14
CPC分类号： C22C47/10 , C22C1/1036 , B22F2998/00 , C22C2001/1063
摘要： A method for producing an aluminum alloy composite material comprises disposing in a mold, in sequence from bottom to top, an infiltration enhancer containing Mg, a preform and an aluminum matrix alloy ingot, and then inserting the mold into an atmospheric furnace. The interior of the atmospheric furnace is then turned into an argon atmosphere. Thereafter, the internal temperature of the furnace is raised to a first predetermined temperature which is maintained for a given period of time so that the infiltration enhancer sublimates to permit the Mg component thereof to infiltrate into the preform. The atmosphere inside the furnace is then turned from the argon atmosphere into a nitrogen atmosphere. Thereafter, the internal temperature of the furnace is raised to a second predetermined temperature higher than the first predetermined temperature and maintained for a given period of time so that the aluminum matrix alloy ingot melts to permit the aluminum matrix alloy to spontaneously infiltrate into the preform. The interior of the furnace is then cooled to thereby produce an aluminum alloy composite material of high-quality.
摘要翻译：一种铝合金复合材料的制造方法，其特征在于，在从底部到顶部的模具中依次配置含有Mg，预成型体和铝基合金锭的渗透增强剂，然后将模具插入大气炉中。然后将大气炉的内部变成氩气氛。此后，将炉内的温度提高到保持给定时间段的第一预定温度，使得渗透增强剂升华以允许其Mg组分渗透到预成型体中。然后将炉内的气氛从氩气转变成氮气氛。此后，炉内部温度升高至高于第一预定温度的第二预定温度并保持给定的时间段，使得铝基合金锭熔化以允许铝基体合金自发地渗透到预成型件中。然后将炉内部冷却，从而生产高质量的铝合金复合材料。

7. 发明授权

US08276646B2 Apparatus for manufacturing rotor for rotating electric machine 失效
标题翻译：用于制造旋转电机的转子的装置
公开(公告)号：US08276646B2
公开(公告)日：2012-10-02
申请号：US12935954
申请日：2009-03-13
申请人： Masahiko Kamiyama , Kunitoshi Sugaya
发明人： Masahiko Kamiyama , Kunitoshi Sugaya
IPC分类号： B22D17/24 , B22D33/04
CPC分类号： H02K1/30 , B22C9/103 , B22C9/28 , B22D17/24 , B22D19/0054 , H02K15/03
摘要： An apparatus for manufacturing a rotor for a rotating electric machine. The apparatus includes a movable mold and a stationary mold, and a cavity is formed between those molds. The movable mold includes a rotor core holding portion holding a rotor core, and a core arranging portion arranging a core removably. The core includes a base core and a plurality of split cores. The base core is equipped on its outer circumference with a remedy face, which is positioned in the inner circumference of the open end portion of a boss portion and extends in a mold-release direction of a casting, thereby blocking the deformation of the open end portion at the parting time.
摘要翻译：一种旋转电机转子的制造装置。该装置包括可移动模具和固定模具，并且在这些模具之间形成空腔。可动模包括保持转子芯的转子芯保持部和可拆卸地配置铁芯的芯配置部。芯部包括基底芯和多个分离芯。基座的外周配有补救面，该补救面位于凸台部的开口端部的内周，并沿着铸件的脱模方向延伸，从而阻止开口端的变形分开时间。

8. 发明授权

US06880681B2 Brake drum and method for producing the same 失效
标题翻译：制动鼓及其制造方法
公开(公告)号：US06880681B2
公开(公告)日：2005-04-19
申请号：US10296869
申请日：2001-05-23
申请人： Takashi Koizumi , Takaharu Echigo , Hiroto Shoji , Yasuhiro Nakao , Kunitoshi Sugaya
发明人： Takashi Koizumi , Takaharu Echigo , Hiroto Shoji , Yasuhiro Nakao , Kunitoshi Sugaya
IPC分类号： C22C1/10 , F16D65/10 , F16D65/12 , F16D69/04
CPC分类号： F16D65/10 , B22F2998/10 , C22C1/1036 , C22C2001/1057 , F16D65/12 , F16D69/0416 , F16D2065/132 , F16D2065/1356 , F16D2069/0441 , F16D2069/0483 , F16D2200/003 , F16D2200/0039 , F16D2200/006 , F16D2250/00 , F16D2250/0007 , F16D2250/0015 , F16D2250/0092 , B21C23/08
摘要： A brake drum includes a ring-shaped drum body (13), and a friction member (16) secured to the inner circumferential surface (18) of the drum body. Because the drum body is formed of a lightweight Al alloy and the friction member is formed of an Al-base composite material, the brake drum can be reduced in weight as a whole. Further, because the friction member, having projecting portions (17a) formed on its outer periphery (17), is cast-enveloped by molten metal of the Al alloy, the friction member and the drum body can be firmly fastened together. Thus, even when a great braking force is applied to the drum brake, the friction member can be prevented from being undesirably detached from the drum body.
摘要翻译：制动鼓包括环形鼓主体（13）和固定到滚筒本体的内圆周表面（18）上的摩擦件（16）。由于鼓体由轻质的Al合金形成，摩擦部件由Al基复合材料形成，因此制动鼓的整体重量可以减小。此外，由于具有形成在其外周（17）上的突出部分（17a）的摩擦构件被Al合金的熔融金属包围，所以摩擦构件和鼓体可以牢固地紧固在一起。因此，即使当对鼓式制动器施加大的制动力时，也可以防止摩擦构件从鼓本体中不期望地脱离。

9. 发明授权

US06986379B2 Method and apparatus for casting aluminum by casting mold 失效
标题翻译：铸造铝铸造方法和装置
公开(公告)号：US06986379B2
公开(公告)日：2006-01-17
申请号：US10482670
申请日：2002-07-03
申请人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura
发明人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura
IPC分类号： B22D27/00 , B22D27/18
CPC分类号： B22C3/00 , B22D21/007 , B22D27/18
摘要： An aluminum casting process using a casting mold in which after the cavity (25) is filled with an inert gas, magnesium is introduced in to the cavity to have a magnesium layer (58a) deposited on the cavity wall. Then, nitrogen gas is introduced into the cavity to form magnesium nitride (58b) on the surface of the magnesium layer after the cavity wall is heated to a specific temperature. Then, molten aluminum is supplied to have an aluminum casting molded, while the surface of the molten aluminum (39) is reduced with magnesium nitride. This makes it possible to form magnesium nitride within a short time and decrease the amount of nitrogen gas as required.
摘要翻译：一种使用铸模的铝铸造工艺，其中在空腔（25）填充有惰性气体之后，将镁引入空腔中以具有沉积在空腔壁上的镁层（58a）。然后，在空腔壁被加热到特定温度之后，将氮气引入空腔中以在镁层的表面上形成氮化镁（58b）。然后，将熔融铝供给到铸造铝铸件中，同时用氮化镁还原熔融铝（39）的表面。这使得可以在短时间内形成氮化镁并且根据需要减少氮气的量。

10. 发明授权

US06923242B2 Aluminum casting method 失效
标题翻译：铝铸造方法
公开(公告)号：US06923242B2
公开(公告)日：2005-08-02
申请号：US10485538
申请日：2002-06-27
申请人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura , Kenichi Kawasaki
发明人： Yasuhiro Nakao , Hiroto Shoji , Kunitoshi Sugaya , Takashi Kato , Takaharu Echigo , Satoshi Matsuura , Kenichi Kawasaki
IPC分类号： B22D21/04 , B22C3/00 , B22C9/06 , B22C9/08 , B22C9/10 , B22C9/12 , B22D21/00 , B22D27/00 , B22D27/18
CPC分类号： B22C3/00 , B22D21/007 , B22D27/006 , B22D27/18
摘要： An aluminum casting method includes the step of applying in advance a mold release agent including magnesium to a mold surface. Thereafter, a nitrogen gas is injected into a cavity to cause reaction between the magnesium in the surface of the mold release agent and the nitrogen gas, thereby forming magnesium nitride. Since the nitrogen gas reacts only with the magnesium exposed in the surface of the mold release agent, the forming time of the magnesium nitride is reduced and also the amount of nitrogen gas used is reduced.
摘要翻译：铝铸造方法包括将包含镁的脱模剂预先施加到模具表面的步骤。然后，将氮气注入空腔，使脱模剂表面的镁与氮气反应，形成氮化镁。由于氮气仅与露出于脱模剂表面的镁反应，所以氮化镁的形成时间减少，氮气的使用量减少。

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