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    • 1. 发明授权
    • Method and program for calculating maximum depth of cut without self-excited vibration of cutting tool
    • 用于计算切削刀具无自激振动的最大切削深度的方法和程序
    • US07500812B2
    • 2009-03-10
    • US11698109
    • 2007-01-26
    • Hideaki OnozukaTomu KatoKoji Utsumi
    • Hideaki OnozukaTomu KatoKoji Utsumi
    • G06F19/00
    • G05B19/40937G05B2219/49237Y02P90/265Y10T409/303808
    • A method for calculating depth of cut without any milling self-excited vibration. An initial value for machining-surface-perpendicular depth of cut is set. A cutting start angle and cutting end angle for a cutting edge is obtained, based on the initial value. A machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated. The maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as, or smaller than, a given value. As a result, the stability-limit depth of cut is preliminarily analyzed to the milling self-excited vibration in consideration of a pick feed, the gradient angle of a workpiece, and a machining-surface curvature radius, so that man-hours required for creation and modification of NC data can be reduced.
    • 一种计算切削深度的方法,无需任何铣削自激振动。 设定加工面初始值 - 垂直切割深度。 基于初始值获得切削刃的切削起始角和切削端角。 计算出不产生自激振动的加工面垂直切削深度。 通过在修改初始值的同时重复计算直到初始值和计算结果之间的差值变得等于或小于该值,计算对应于铣削自激振动的稳定极限的最大切削深度, 一个给定的值。 结果,考虑到拾取进给,工件的倾斜角和加工表面曲率半径,预先分析了切削的稳定极限深度对于铣削自激振动,从而所需的工时 可以减少NC数据的创建和修改。
    • 3. 发明授权
    • Tool having damper
    • 工具有阻尼器
    • US07661912B2
    • 2010-02-16
    • US11412985
    • 2006-04-28
    • Hideaki OnozukaHayato TakahashiTomu Katou
    • Hideaki OnozukaHayato TakahashiTomu Katou
    • B23B47/00
    • B23B29/022B23C5/003B23C5/10Y10T408/76Y10T409/304312
    • Disclosed herein is the structure of a damper that is capable of improving the degree of freedom in design to optimize the damping characteristics of the damper and is capable of allowing the damper to be easily optimized and manufactured for a wide variety of dynamic stiffness characteristics of a tool body, and a manufacturing method using the same. A plurality of ring-shaped elastic members are disposed at opposite ends of a weight part. The weight part is connected to the tool body via the elastic members. Consequently, the weight part is moved relative to the tool body. The plurality of elastic members are mounted while spacers are disposed between the elastic members, and the spacers are moved with respect to the weight part in the axial direction thereof. A viscous fluid is filled in the region surrounded by the outer circumferential surfaces of the spacers, the elastic members, and the inner surface of a hollow part of the tool body. Consequently, it is possible to damp the relative movement of the weight part with respect to the tool body.
    • 这里公开了一种阻尼器的结构,其能够提高设计自由度以优化阻尼器的阻尼特性,并且能够允许阻尼器容易地优化和制造,用于各种各样的动态刚度特性 工具主体以及使用其的制造方法。 多个环形弹性构件设置在重量部分的相对端。 重物部分经由弹性构件连接到工具主体。 因此,重量部分相对于工具主体移动。 多个弹性构件安装在间隔件设置在弹性构件之间,并且间隔件相对于配重部件在其轴向方向上移动。 在由间隔件的外周面,弹性部件和工具主体的中空部的内表面包围的区域填充粘性流体。 因此,可以减轻重量部件相对于工具主体的相对运动。
    • 4. 发明申请
    • Method and program for calculating maximum depth of cut without self-excited vibration of cutting tool
    • 用于计算切削刀具无自激振动的最大切削深度的方法和程序
    • US20070179661A1
    • 2007-08-02
    • US11698109
    • 2007-01-26
    • Hideaki OnozukaTomu KatoKoji Utsumi
    • Hideaki OnozukaTomu KatoKoji Utsumi
    • G06F19/00
    • G05B19/40937G05B2219/49237Y02P90/265Y10T409/303808
    • There is provided a method for calculating depth of cut without any milling self-excited vibration, in consideration of a machining condition, the rigidity of a machining tool, the machinability of a material, and the like; in the method, an initial value for the machining-surface-perpendicular depth of cut is firstly set, by utilizing as input values the curvature radius of a machining surface, a tool radius, a pick feed, the gradient angle between the machining surface and a rotation axis of the tool, and the number of tool edges; a cutting start angle and a cutting end angle for a cutting edge is obtained, based on the initial value; the machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated; and the maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as or smaller than a given value. As a result, in gradient-surface milling processing by use of a rotating tool, the stability-limit depth of cut is preliminarily analyzed to the milling self-excited vibration in consideration of a pick feed, the gradient angle of a workpiece, and a machining-surface curvature radius, so that the number of man-hours required for creation and modification of NC data can be reduced.
    • 考虑加工条件,加工工具的刚性,材料的机械加工性等,提供了一种用于计算切削深度的方法,而不需要任何铣削自激振动。 在该方法中,首先通过利用加工面的曲率半径,刀具半径,拾取进给,加工面与切削面之间的倾斜角度作为输入值,设定加工面垂直切削深度的初始值 刀具的旋转轴线和刀刃数量; 基于初始值获得切削起始角度和切削刃的切削端角度; 计算不产生自激振动的加工面垂直切削深度; 并且通过在修改初始值的同时重复计算,直到初始值和计算结果之间的差值变得等于或小于一个来计算与铣削自激振动的稳定极限对应的最大切削深度 给定值。 结果,在通过使用旋转工具进行的梯度表面铣削加工中,考虑到拾取进给,工件的倾斜角和工件的倾斜角度,预先将切割的稳定极限深度分析为铣削自激振动 加工表面曲率半径,从而可以减少创建和修改NC数据所需的工时。
    • 5. 发明申请
    • Tool having damper, cutting method using the same, and manufacturing method of impeller or guide vane of fluid machine
    • 具有阻尼器的工具,使用其的切割方法以及流体机械的叶轮或导向叶片的制造方法
    • US20060275090A1
    • 2006-12-07
    • US11412985
    • 2006-04-28
    • Hideaki OnozukaHayato TakahashiTomu Katou
    • Hideaki OnozukaHayato TakahashiTomu Katou
    • B23B29/02
    • B23B29/022B23C5/003B23C5/10Y10T408/76Y10T409/304312
    • Disclosed herein is the structure of a damper that is capable of improving the degree of freedom in design to optimize the damping characteristics of the damper and is capable of allowing the damper to be easily optimized and manufactured for a wide variety of dynamic stiffness characteristics of a tool body, and a manufacturing method using the same. A plurality of ring-shaped elastic members are disposed at opposite ends of a weight part. The weight part is connected to the tool body via the elastic members. Consequently, the weight part is moved relative to the tool body. The plurality of elastic members are mounted while spacers are disposed between the elastic members, and the spacers are moved with respect to the weight part in the axial direction thereof. A viscous fluid is filled in the region surrounded by the outer circumferential surfaces of the spacers, the elastic members, and the inner surface of a hollow part of the tool body. Consequently, it is possible to damp the relative movement of the weight part with respect to the tool body.
    • 这里公开了一种阻尼器的结构,其能够提高设计自由度以优化阻尼器的阻尼特性,并且能够允许阻尼器容易地优化和制造,用于各种各样的动态刚度特性 工具主体以及使用其的制造方法。 多个环形弹性构件设置在重量部分的相对端。 重物部分经由弹性构件连接到工具主体。 因此,重量部分相对于工具主体移动。 多个弹性构件安装在间隔件设置在弹性构件之间,并且间隔件相对于配重部件在其轴向方向上移动。 在由间隔件的外周面,弹性部件和工具主体的中空部的内表面包围的区域填充粘性流体。 因此,可以减轻重量部件相对于工具主体的相对运动。
    • 8. 发明授权
    • Method for estimating self-vibration of milling tool in the operating process
    • 在操作过程中估计铣刀自身振动的方法
    • US07810417B2
    • 2010-10-12
    • US11640870
    • 2006-12-19
    • Hideaki OnozukaMasayuki Kyoi
    • Hideaki OnozukaMasayuki Kyoi
    • B23B3/00
    • B23C3/00B23C2220/48Y10T82/10Y10T407/19Y10T409/307224
    • In a cutting method of an oblique surface by a rotary tool, for analyzing in advance a stability limit depth of cut with respect to a self-excited cutting vibration in consideration of a pick feed amount and a work oblique angle and reducing the number of steps necessary for preparation and correction of NC data, a tool diameter, the number of cutting teeth and dynamic stiffness of the rotary tool, a cutting force coefficient determined by a combination of the tool and work materials, dynamic stiffness of the work, the pick feed amount, oblique angles between the tool and the work and the like are used as input values, an initial value of the stability limit depth of cut is determined based on the input values, and calculation is performed based on the initial value. In this case, the initial value is compared with the calculated value, the initial value is corrected by a certain rule, and the calculation is repeated until both the initial value and the calculated value fall in a constant error range to thereby calculate the stability limit depth of cut during the oblique cutting.
    • 在通过旋转工具的倾斜表面的切割方法中,考虑到拾取进给量和工件斜角,预先分析相对于自激切割振动的稳定极限切割深度并减少步骤数 NC数据的准备和校正,刀具直径,切削齿数和旋转刀具的动态刚度所需的切削力系数由刀具和加工材料的组合确定,动作刚度,加工动作 使用刀具和工件之间的倾斜角度等作为输入值,根据输入值确定稳定极限切削深度的初始值,并根据初始值进行计算。 在这种情况下,将初始值与计算值进行比较,初始值由某一规则进行校正,重复计算,直到初始值和计算值都落入恒定误差范围,从而计算稳定极限 斜切时切割深度。
    • 9. 发明申请
    • Method for estimating self-vibration of milling tool in the operating process
    • 在操作过程中估计铣刀自身振动的方法
    • US20070201956A1
    • 2007-08-30
    • US11640870
    • 2006-12-19
    • Hideaki OnozukaMasayuki Kyoi
    • Hideaki OnozukaMasayuki Kyoi
    • B26D1/12
    • B23C3/00B23C2220/48Y10T82/10Y10T407/19Y10T409/307224
    • In a cutting method of an oblique surface by a rotary tool, for analyzing in advance a stability limit depth of cut with respect to a self-excited cutting vibration in consideration of a pick feed amount and a work oblique angle and reducing the number of steps necessary for preparation and correction of NC data, a tool diameter, the number of cutting teeth and dynamic stiffness of the rotary tool, a cutting force coefficient determined by a combination of the tool and work materials, dynamic stiffness of the work, the pick feed amount, oblique angles between the tool and the work and the like are used as input values, an initial value of the stability limit depth of cut is determined based on the input values, and calculation is performed based on the initial value. In this case, the initial value is compared with the calculated value, the initial value is corrected by a certain rule, and the calculation is repeated until both the initial value and the calculated value fall in a constant error range to thereby calculate the stability limit depth of cut during the oblique cutting.
    • 在通过旋转工具的倾斜表面的切割方法中,考虑到拾取进给量和工件斜角,预先分析相对于自激切割振动的稳定极限切割深度并减少步骤数 NC数据的准备和校正,刀具直径,切削齿数和旋转刀具的动态刚度所需的切削力系数由刀具和加工材料的组合确定,动作刚度,加工动作 使用刀具和工件之间的倾斜角度等作为输入值,根据输入值确定稳定极限切削深度的初始值,并根据初始值进行计算。 在这种情况下,将初始值与计算值进行比较,初始值由某一规则进行校正,重复计算,直到初始值和计算值都落入恒定误差范围,从而计算稳定极限 斜切时切割深度。