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31. 发明授权

US06631559B2 Process for producing a cable including a plurality of flat cables 失效
标题翻译：用于制造包括多根扁平电缆的电缆的方法
公开(公告)号：US06631559B2
公开(公告)日：2003-10-14
申请号：US09824013
申请日：2001-04-03
申请人： Seiichi Ueno
发明人： Seiichi Ueno
IPC分类号： H01R4304
CPC分类号： H05K1/118 , H01B7/0045 , H01B7/0823 , H01B7/0853 , H01B7/40 , H05K3/28 , Y10T29/49174 , Y10T29/49181 , Y10T29/5187
摘要： A process for forming a cable by intermittently feeding flat cables in a common direction and transporting the cables in parallel in a common direction to a heat bonding device. The side edges of the flat cables are heat bonded in a heat bonding device over a predetermined length, the heat bonded flat cables are taken up in synchronization with the transporting thereof and the flat cables are cut at predetermined times.
摘要翻译：一种用于通过在公共方向间歇地供给扁平电缆并且将电缆在公共方向上平行地传送到热粘合装置来形成电缆的工艺。扁平电缆的侧边缘在预定长度的热粘合装置中热粘合，热粘合扁平电缆与其传输同步地被吸收，扁平电缆在预定时间被切割。

32. 发明授权

US06625884B1 Method of determining a connection state of metal terminal and a wire 失效
标题翻译：确定金属端子和电线的连接状态的方法
公开(公告)号：US06625884B1
公开(公告)日：2003-09-30
申请号：US09630145
申请日：2000-07-31
申请人： Yoshihiro Fukase , Toshihiro Maki
发明人： Yoshihiro Fukase , Toshihiro Maki
IPC分类号： H01R4304
CPC分类号： H01R43/0486 , Y10T29/49174 , Y10T29/49181 , Y10T29/49185 , Y10T29/49192 , Y10T29/53209 , Y10T29/53226 , Y10T29/53235
摘要： A method of determining whether a metal terminal including a conductor clamping section for clamping a wire is satisfactorily connected to the wire. First, a first metal terminal including a first conductor clamping section for clamping a first wire thereto is provided. Next, one of a dimensional variation and a ratio of a dimensional change of the first conductor clamping section in an axial direction of the first metal terminal, which are caused by clamping the first conductor clamping section, is calculated. Compressibility comparison data is prepared by calculating, from a section of the first conductor clamping section after clamping the first conductor clamping section, compressibility of the first wire with respect to the first conductor clamping section based on the one of the dimensional variation and the ratio of the dimensional change. After preparing the compressibility comparison data, a second metal terminal including a second conductor clamping section for clamping a second wire is provided, and one of a dimensional variation and a ratio of a dimensional change in distance between marks applied along formation reference positions on the second conductor clamping section is calculated and is compared with the compressibility comparison data, thereby determining whether the second metal terminal is satisfactorily connected to the second wire.
摘要翻译：确定包括用于夹紧导线的导体夹紧部分的金属端子是否令人满意地连接到导线上的方法。首先，提供第一金属端子，其包括用于将第一导线夹紧的第一导体夹持部。接下来，计算通过夹持第一导体夹持部而导致的第一导体夹持部在第一金属端子的轴向上的尺寸变化量和比率之一。压缩性比较数据是通过从第一导体夹持部的夹持第一导体夹持部之后的部分计算第一导线相对于第一导体夹持部的压缩率，基于尺寸变化和尺寸变化。在准备了可压缩性比较数据之后，提供了包括用于夹持第二线的第二导体夹持部分的第二金属端子，并且其中的第二金属端子之间的距离的尺寸变化和沿着第二线计算导体夹紧部分并与压缩率比较数据进行比较，从而确定第二金属端子是否令人满意地连接到第二导线。

33. 发明授权

US06453551B1 Manufacture for feed-through devices 有权
标题翻译：制造直通装置
公开(公告)号：US06453551B1
公开(公告)日：2002-09-24
申请号：US09587071
申请日：2000-06-02
申请人： Thaddeus E. Nordquist , Eric Lawrence Nordquist , Kevin T. Luce
发明人： Thaddeus E. Nordquist , Eric Lawrence Nordquist , Kevin T. Luce
IPC分类号： H01R4304
CPC分类号： H01R43/005 , H02G3/22 , H03H1/0007 , Y10T29/49174 , Y10T29/49183 , Y10T29/49185
摘要： An improved method of manufacture for wire feed-through devices, wherein a pre-formed tubular seal having a central axial opening for accommodating the wire insulates the wire from the ferrule and provides a tight environmental seal between the ends of the ferrule. The seal is radially compressed and then inserted, either by itself or with the wire, into the central opening of the ferrule so that the seal is maintained in compression between the wire and an inside diameter of the ferrule. In devices where one end of the ferrule opening is enlarged to accommodate one or more filter elements, the seal is positioned in the narrow portion of the ferrule opening, and additionally serves to maintain an inherent concentricity of the wire within the ferrule during installation and attachment of the filter elements, and injection or insertion of encapsulant material into the enlarged portion of the ferrule opening.
摘要翻译：一种用于线材馈通装置的改进的制造方法，其中具有用于容纳线材的中心轴向开口的预成形管状密封件将线材从套圈绝缘，并且在套圈的端部之间提供紧密的环境密封。密封件被径向压缩，然后通过其自身或线材插入到套圈的中心开口中，使得密封件保持在电线与套圈的内径之间的压缩中。在套管开口的一端扩大以容纳一个或多个过滤器元件的装置中，密封件定位在套圈开口的狭窄部分中，并且还用于在安装和附接期间保持电线在套圈内的固有同心度的过滤元件，以及将密封剂材料注入或插入到套圈开口的扩大部分中。

34. 发明授权

US06381839B1 Tool and method for assembly of IDC strain relief caps 失效
标题翻译：用于装配IDC应变消除帽的工具和方法
公开(公告)号：US06381839B1
公开(公告)日：2002-05-07
申请号：US09482899
申请日：2000-01-14
申请人： David B. Hollesen , Ivan Pawlenko , Thelma E. Cole , Jason A. Kay , David S. Kerr
发明人： David B. Hollesen , Ivan Pawlenko , Thelma E. Cole , Jason A. Kay , David S. Kerr
IPC分类号： H01R4304
CPC分类号： H01R13/42 , H01R4/2433 , H01R43/015 , Y10T29/49174 , Y10T29/49181 , Y10T29/49187 , Y10T29/49188 , Y10T29/4919
摘要： A method secures wire to an electrical contact using an insulation displacement contact (IDC) strain relief cap. The electrical contact has a bifurcated end for engaging and retaining the wire and is engaged with the strain relief cap in securing the wire. The cap attaches to the contact via means on the electrical contact for engaging both the cap and the wire. The wire is secured by placing cap onto the contact, aligning the wire with exit holes, and turning cap until locked into place.
摘要翻译：一种方法使用绝缘位移接触（IDC）应变消除盖将电线固定到电触头。电触头具有用于接合和保持电线的分叉端，并且在固定电线时与应变消除盖接合。盖子通过电触头上的装置连接到接触件上，用于接合盖子和电线。电线通过将盖子放置在触点上来固定，将导线与出口孔对准，并转动盖子直到锁定到位。

35. 发明授权

US06301777B1 Applicator die for wire-to-terminal assembly 有权
标题翻译：贴片机用于线对端组装
公开(公告)号：US06301777B1
公开(公告)日：2001-10-16
申请号：US09441010
申请日：1999-11-16
申请人： Phillip D. Sigler , Nathan J. Dickamore , Kelly C. Thomas
发明人： Phillip D. Sigler , Nathan J. Dickamore , Kelly C. Thomas
IPC分类号： H01R4304
CPC分类号： H01R43/058 , Y10T29/5149 , Y10T29/53213 , Y10T29/53235
摘要： An applicator die for crimping open loop type terminals to wire leads comprising applicator housing, a plurality of blades and a plurality of housing. An applicator housing is provided which is extended or retracted vertically in response to an applicator force applied thereto. An insulation blade housing with an insulation blade and a core blade housing, with a core blade are movingly disposed inside the applicator housing. Prior to a crimping operation, the applicator housing is retracted and a terminal is moved into position and aligned with the insulation and core blades. A lead wire is also positioned inside the terminal. As the applicator housing descends in response to the applicator force, it pushes the lead wire down into contact with the terminal. A cam lever, acting under the influence of the applicator force, moves a cam vertically, bringing together complementary members of an insulation anvil and a core anvil. As the complementary members of the insulation anvil come together, they pinch the terminal to prevent movement of the terminal during crimping. As the applicator housing descends, the insulation blade housing and core blade housing move from the first position to slidingly embrace the insulation and core anvils. The core blade and insulation blade reach the second or extended position in which they crimp the terminal to a lead wire.
摘要翻译：一种用于将开环型端子压接到引线的施加器模具，其包括施加器壳体，多个叶片和多个壳体。提供施加器壳体，其响应于施加到其上的施加器力而垂直地延伸或缩回。具有绝缘片和具有芯片的芯片外壳的绝缘刀片壳体移动地设置在施用器壳体内部。在压接操作之前，施加器壳体缩回并且端子移动到位置并与绝缘和芯片对准。导线也位于端子内。当施加器壳体响应于施加器力而下降时，它将引线向下推动以与端子接触。在施加器力的影响下起作用的凸轮杆垂直移动凸轮，将绝缘砧和芯砧的互补构件汇合在一起。由于绝缘砧座的互补部件组合在一起，它们夹紧端子，以防止端子在压接过程中移动。当敷料器壳体下降时，绝缘刀片壳体和芯片壳体从第一位置移动以滑动地包围绝缘体和芯砧座。芯片和绝缘片达到第二或延伸位置，在该位置上它们将端子压接到引线上。

36. 发明授权

US06298548B1 Tool for assembling wire connectors 失效
标题翻译：电线连接器组装工具
公开(公告)号：US06298548B1
公开(公告)日：2001-10-09
申请号：US08974934
申请日：1997-11-20
申请人： Wilson E. Suarez
发明人： Wilson E. Suarez
IPC分类号： H01R4304
CPC分类号： H01R43/04 , H01R43/01 , H01R43/015 , H01R43/042 , Y10T29/49181 , Y10T29/515 , Y10T29/53217 , Y10T29/53222 , Y10T29/53235
摘要： A tool for use in joining wire pairs via wire connector assemblies such as those utilized in telecommunications includes a housing and a force applicator connected to a T-bar for applying force to a wire connector assembly. A wire connector holder is provided which receives the wire connector assemblies to be connected along with the wire pairs. A pivotal wire guide is provided on one side of the wire connector holder which allows easy removal of the wires and connectors after the connection is made. An adjustable gauge wire guide is provided on the other side of the wire connector holder which accommodates different gauges of wire. The force applicator includes a removable spacer which adjusts the stroke of the force applicator to accommodate stacks having more than one connector assembly in the wire connector holder.
摘要翻译：用于通过电线连接器组件（例如在电信中使用的那些）连接线对的工具包括壳体和连接到T形杆的施力器，用于向电线连接器组件施加力。提供了一种电线连接器保持器，其接收将与电线对一起连接的电线连接器组件。在电线连接器保持器的一侧设置有枢转导线器，其允许在连接之后容易地去除电线和连接器。电线连接器支架的另一侧设有一个可调节的导线导轨，可以容纳不同规格的电线。力施加器包括可移除的间隔件，其可调节施力器的行程以容纳在线连接器保持器中具有多于一个连接器组件的堆叠。

37. 发明授权

US06286209B1 Method of making smooth contact terminals 失效
标题翻译：使接触端子平滑的方法
公开(公告)号：US06286209B1
公开(公告)日：2001-09-11
申请号：US09077571
申请日：1998-06-01
申请人： Niranjan K. Mitra , Petrus W. H. Schalk
发明人： Niranjan K. Mitra , Petrus W. H. Schalk
IPC分类号： H01R4304
CPC分类号： H01R13/112 , H01R43/16 , Y10T29/49204 , Y10T29/49218
摘要： Method of producing a contact terminal (1; 17; 18; 35; 36; 60) provided with a least a first contact surface (4; 25; 26; 64) for contacting e.g. a mating contact area (6; 18; 17) including at least the following steps: a) stamping the contact terminal from a) piece of blank having a substantially flat surface with a predetermined first width, said first contact surface (4; 25; 26; 64) being substantially perpendicular to said flat surface; b) pressing said first contact surface (4; 25; 26; 64) against a first, highly polished surface (27; 66) of a support tool (16), said first polished surface (27; 66) having a first predetermined shape; c) exerting a first predetermined force on said contact terminal in order to deform said first contact surface (4; 25; 26; 64) against said first, highly polished surface (27; 66) of said support tool (16), thus polishing said first contact surface.
摘要翻译：设置有至少一个第一接触表面（4; 25; 26; 64）的接触端子（1; 17; 18; 35; 36; 60）的制造方法，至少包括以下步骤的配合接触区域：（a）从a）具有预定第一宽度的具有基本平坦表面的坯料冲压所述接触端子，所述第一接触表面（4; 25; 26; 64）基本上垂直于所述平坦表面; b）将所述第一接触表面（4; 25; 26; 64）压靠在支撑工具（16）的第一高度抛光的表面（27; 66）上，所述第一抛光表面（27; 66）具有第一预定形状 ; c）在所述接触端子上施加第一预定力以使所述第一接触表面（4; 25; 26; 64）抵靠所述支撑工具（16）的所述第一高度抛光的表面（27; 66）变形，从而抛光第一接触面。

38. 发明授权

US06260267B1 Manufacture of a wire harness 失效
标题翻译：制造线束
公开(公告)号：US06260267B1
公开(公告)日：2001-07-17
申请号：US09426587
申请日：1999-10-25
申请人： Yoshinobu Ohta
发明人： Yoshinobu Ohta
IPC分类号： H01R4304
CPC分类号： H01R43/01 , Y10T29/49185 , Y10T29/49194 , Y10T29/5313 , Y10T29/53209 , Y10T29/53213 , Y10T29/53217
摘要： Both ends of a plurality of parallel electrical wires are respectively connected to the connectors with pressure by a pressure-connecting and wiring machine into which the plurality of electrical wires are introduced, and the thus introduced electrical wires are sent to the electrical wire pressure-connecting section via the electrical wire cutting section. At this time, the connectors are successively fed to the electrical wire pressure-connecting section of the pressure-connecting and wiring machine in the direction parallel with the arrangement of the pressure terminals. After the electrical wires have been connected to the connector with pressure, the pressure-connected electrical wires of a predetermined length are drawn out from the pressure-connecting and wiring machine. Then the pressure-connecting and wiring machine is turned round the vertical axis by an angle of 180°, and the electrical wires, which have been drawn out before, are connected to the other connector with pressure and cut. At this time, the positions to which the electrical wires are drawn out are located in the front and at the rear with respect to the parallel direction of the connectors. Therefore, it is easy to ensure the space in which the electrical wires are accumulated.
摘要翻译：多个并联电线的两端分别通过压电连接线和布线机连接到连接器上，多个电线被引入其中，并且将这样引入的电线送到电线压力连接通过电线切割部分。此时，连接器在与压力端子的配置平行的方向上连续地供给到压力连接和布线机的电线压力连接部。在电线已经连接到连接器的压力之后，预定长度的压力连接的电线从压力连接和接线机器被拉出。然后将压力连接线和布线机沿垂直轴线转动一个180°的角度，并且已经被抽出的电线通过压力和切割连接到另一个连接器。此时，电线被拉出的位置相对于连接器的平行方向位于前部和后部。因此，容易确保电线积聚的空间。

39. 发明授权

US06260262B1 Wire press-connecting apparatus 有权
标题翻译：线压连接装置
公开(公告)号：US06260262B1
公开(公告)日：2001-07-17
申请号：US09502798
申请日：2000-02-11
申请人： Chieko Torii
发明人： Chieko Torii
IPC分类号： H01R4304
CPC分类号： H01R43/048 , H01R43/01 , Y10T29/49169 , Y10T29/49181 , Y10T29/49183 , Y10T29/49185 , Y10T29/5193 , Y10T29/53226 , Y10T29/53235 , Y10T29/53243
摘要： A press-connecting punch (3) for press-fitting the sheathed wire (40) into a slot between each pair of opposed press-connecting blades (33) of the press-connecting terminal (30), supported on a bed (1), is moved downward to act on the sheathed wire (40) prior to the downward movement of a clamping punch (13) for pressing a wire holding portion (35) of the press-connecting terminal (30) into clamping engagement with a sheath (41) of the sheathed wire (40).
摘要翻译：一种压接连接冲头（3），用于将铠装导线（40）压入位于压连接端子（30）的每对相对的压连接叶片（33）之间的槽中，支撑在床（1）上，在用于将加压连接端子（30）的线保持部分（35）压紧成与护套夹紧接合的夹紧冲头（13）向下运动之前，向下移动以作用在护套线（40）上 41）的铠装线（40）。

40. 发明授权

US06230402B1 Electrical contact termination for a flexible circuit 有权
标题翻译：电触点端接用于柔性电路
公开(公告)号：US06230402B1
公开(公告)日：2001-05-15
申请号：US09251165
申请日：1999-02-17
申请人： Richard W. Sexton , James E. Harrison, Jr.
发明人： Richard W. Sexton , James E. Harrison, Jr.
IPC分类号： H01R4304
CPC分类号： H05K3/4007 , H05K3/205 , H05K3/386 , H05K2201/0367 , H05K2203/0113 , H05K2203/0376 , Y10T29/49155
摘要： A method is provided for fabricating a flexible circuit having at least one raised bump associated with a contact pad. A sacrificial conductive mandrel is provided having a depression located to correspond with each raised bump contact. A conductive metal pattern is electroformed on selected portions of the sacrificial conductive mandrel, corresponding to a desired electrical lead pattern and the contact pad. A non-conductive polymeric sheet is applied as a base material for the flexible circuit, and laminated to the sacrificial conductive mandrel on the face having the conductive metal pattern thereon. An etchant, capable of removing the sacrificial conductive mandrel without etching or removing metal of the conductive metal pattern, is employed to remove the sacrificial conductive mandrel from the polymeric sheet to which the mandrel and the conductive metal pattern are laminated.
摘要翻译：提供了一种用于制造具有与接触垫相关联的至少一个凸起凸起的柔性电路的方法。提供牺牲导电心轴，其具有位于与每个凸起凸起接触相对应的凹陷。导电金属图案在牺牲导电心轴的选定部分上电铸，对应于期望的电引线图案和接触垫。施加非导电聚合物片材作为柔性电路的基材，并且在其上具有导电金属图案的表面层压到牺牲导电芯棒上。使用能够去除牺牲导电心轴而不蚀刻或去除导电金属图案的金属的蚀刻剂，从芯棒和导电金属图案层叠的聚合物片上移除牺牲导电心轴。

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