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    • 31. 发明授权
    • Silicon nitride composite sintered body and process for producing the
same
    • 氮化硅复合烧结体及其制造方法
    • US5384292A
    • 1995-01-24
    • US220457
    • 1994-03-31
    • Jin-Joo MatsuiOsamu KomuraAkira YamakawaMasaya Miyake
    • Jin-Joo MatsuiOsamu KomuraAkira YamakawaMasaya Miyake
    • C04B35/584C04B35/58
    • C04B35/584
    • A silicon nitride composite sintered which comprises crystal grains of silicon nitride and/or sialon having an average minor axis length of 0.05 to 3 .mu.m and an aspect ratio of 10 or less and foreign particles dispersed in the crystal grains and/or the grain boundary phase, said particles having a thermal expansion coefficient of 5.times.10.sup.-6 /.degree.C. or more and an average particle size of 1 to 500 nm. The sintered body is produced by wet mixing silicon nitride powder, at least two sintering aids selected from among Y.sub.2 O.sub.3, Al.sub.2 O.sub.3, AlN and MgO and at least one compound selected from among the oxides, nitrides, carbides and silicides of the elements, excluding Si and C, of the groups IIa, IIIa, IVa, Va, VIa, IIb, IIIb and IVb of the Periodic Table to form a molding; and heat treating under the specified conditions. The sintered body can also be obtained by coating the surfaces of silicon nitride crystal grains with an organometallic compound convertible to the above foreign particles, heat treating and sintering with the sintering aid.
    • 一种氮化硅复合材料,其包含平均短轴长度为0.05〜3μm,长径比为10以下的氮化硅和/或赛隆的晶粒和分散在晶粒和/或晶界中的异物的氮化硅复合体 所述颗粒的热膨胀系数为5×10 -6 /℃以上,平均粒径为1〜500nm。 烧结体通过湿式混合氮化硅粉末,至少两种选自Y 2 O 3,Al 2 O 3,AlN和MgO的烧结助剂和选自元素的氧化物,氮化物,碳化物和硅化物中的至少一种化合物,除Si和 C,元素周期表IIa,IIIa,IVa,Va,VIa,IIb,IIIb和IVb族中的一种,形成一个成型体; 并在规定条件下进行热处理。 烧结体也可以通过用可转化为上述外来颗粒的有机金属化合物涂覆氮化硅晶粒表面,用烧结助剂进行热处理和烧结来获得。
    • 33. 发明授权
    • Silicon nitride sintered body and process for producing the same
    • 氮化硅烧结体及其制造方法
    • US5369065A
    • 1994-11-29
    • US118023
    • 1993-09-08
    • Masashi YoshimuraJin-Joo MatsuiTakehisa YamamotoAkira Yamakawa
    • Masashi YoshimuraJin-Joo MatsuiTakehisa YamamotoAkira Yamakawa
    • C04B35/584C04B35/593C04B35/58
    • C04B35/5935
    • A silicon sintered body comprising a matrix phase consisting of silicon nitride and a grain boundary phase in which the silicon nitride consists of 66 to 99% by volume of .beta.-Si.sub.3 N.sub.4 and/or .beta.'-sialon with the balance being .alpha.-Si.sub.3 N.sub.4 and/or .alpha.'-sialon, the .beta.-Si.sub.3 N.sub.4 and/or .beta.'-sialon consisting of hexagonal rod-like grains having a diameter of 500 nm or less in the minor axis and an aspect ratio 5 to 25, the .alpha.-Si.sub.3 N.sub.4 and/or .alpha.'-sialon consisting of equi-axed grains having an average diameter of 300 nm or less, and titanium compounds are contained within the grains of the matrix phase and in the grain boundary phase. The sintered body is produced by mixing (1) 100 parts by weight of .alpha.-Si.sub.3 N.sub.4 powder, (2) 0.1 to 10 parts by weight of titanium oxide having an average particle size of 100 nm or less and (3) 2 to 15 parts by weight, in total, of specified sintering aids; molding the resultant powder mixture into a green compact; subjecting the green compact to primary sintering and secondary sintering under the prescribed conditions.
    • 一种硅烧结体,包括由氮化硅和晶界相组成的基质相,其中氮化硅由66-99体积%的β-Si 3 N 4和/或β' - 赛隆组成,余量为α-Si 3 N 4和/ 或α' - 塞隆,β-Si 3 N 4和/或β'-Sialon由短轴具有500nm或更小直径的六角棒状晶粒和5至25的长宽比组成,α-Si 3 N 4和/ 或由平均直径为300nm以下的等轴晶粒组成的α'-Sialon,并且钛化合物包含在基质相的晶粒内和晶界相中。 烧结体通过混合(1)100重量份的α-Si 3 N 4粉末,(2)0.1〜10重量份的平均粒径为100nm以下的氧化钛和(3)2〜15重量份 总共为指定的烧结助剂; 将所得粉末混合物成型为生坯; 在规定的条件下对生坯进行一次烧结和二次烧结。
    • 35. 发明授权
    • Method of machining silicon nitride ceramics and silicon nitride
ceramics products
    • 氮化硅陶瓷和氮化硅陶瓷制品的加工方法
    • US5297365A
    • 1994-03-29
    • US921255
    • 1992-07-29
    • Takao NishiokaKenji MatsunumaAkira Yamakawa
    • Takao NishiokaKenji MatsunumaAkira Yamakawa
    • B24B1/00B24B7/22B24B19/22B24D3/00C04B35/584
    • B24B19/22B24B1/00
    • An industrially feasible method of grinding silicon nitride ceramics, is disclosed and provides a sufficiently smooth surface. Namely, the surface has a maximum height-roughness Rmax of 0.1 microns or less and a ten-point mean roughness Rz of 0.05 microns. Further, with this method, surface damage can be repaired while grinding. The vertical cutting feed rate of a grinding wheel into a workpiece should be within the range of 0.005-0.1 micron for each rotation of the working surface of the wheel and change linearly or stepwise. The cutting speed of the grinding wheel in a horizontal (rotational) direction should be within the range of 25 to 75 m/sec. With this arrangement, the contact pressure and grinding heat that is generated between the workpiece and the hard abrasive grains during grinding are combined. In other words, mechanical and thermal actions are combined.
    • 公开了一种工业上可行的研磨氮化硅陶瓷的方法,并提供了足够光滑的表面。 即,表面的最大高度粗糙度Rmax为0.1微米以下,十点平均粗糙度Rz为0.05微米。 此外,通过该方法,可以在磨削时修复表面损伤。 砂轮进入工件的垂直切削进给速率应在车轮工作表面的每次旋转时在0.005-0.1微米的范围内,并且线性或逐步改变。 砂轮在水平(旋转)方向上的切割速度应在25至75米/秒的范围内。 通过这种布置,在磨削期间在工件和硬磨粒之间产生的接触压力和磨削热被组合。 换句话说,组合了机械和热动作。
    • 40. 发明授权
    • Ceramic compacts
    • 陶瓷压块
    • US4598053A
    • 1986-07-01
    • US706166
    • 1985-02-27
    • Akira YamakawaEiji Kamijo
    • Akira YamakawaEiji Kamijo
    • C04B35/486C04B35/48
    • C04B35/486
    • A ceramic compact having a high transverse rupture strength is provided by a low cost sintering method. This ceramic compact comprises 55 to 96% by volume of a first component, 4 to 45% by volume of a second component and at most 3% by volume of unavoidable impurities:First Component: ZrO.sub.2 consisting of at least 80% by weight of at least one of tetragonal system and cubic system and the balance of mono-clinic system, in which at least one member selected from the group consisting of oxides of Group IIIa (Including Sc, Y, La) elements of the Periodic Table, CaO, MgO, and mixtures thereof are dissolved to form a solid solution.Second Component: at least one member selected from the group consisting of carbonitrides, oxycarbides, oxynitrides and carboxynitrides of group IVa (Including Ti, Zr, Hf), Va (Including V, Nb, Ta) and VIa (Including Cr, Mo, W) elements of the Periodic Table, and mixtures or solid solutions thereof.
    • 通过低成本烧结方法提供具有高横向断裂强度的陶瓷压块。 该陶瓷压块包括55至96体积%的第一组分,4至45体积%的第二组分和至多3体积%的不可避免的杂质:第一组分:由至少80重量%的 至少一种四方晶系和立方体系以及单一临床体系的余量,其中选自元素周期表IIIa族(包括Sc,Y,La)元素的氧化物中的至少一种,CaO,MgO ,及其混合物溶解形成固溶体。 第二成分:选自第Ⅳa族(包括Ti,Zr,Hf),Va(包括V,Nb,Ta)和VIa(包括Cr,Mo,W)的碳氮化物,碳氧化物,氮氧化物和氮氧化物中的至少一种 )元素,以及它们的混合物或固溶体。