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    • 34. 发明授权
    • Method for chemical-mechanical jet etching of semiconductor structures
    • 半导体结构的化学机械喷射蚀刻方法
    • US07037854B2
    • 2006-05-02
    • US10675031
    • 2003-09-30
    • Robert Z. BachrachJeffrey D. Chinn
    • Robert Z. BachrachJeffrey D. Chinn
    • H01L21/302
    • H01L21/6708B05B1/20B05B7/06B05B7/0884
    • A chemical-mechanical jet etching method rapidly removes large amounts of material in wafer thinning, or produces large-scale features on a silicon wafer, gallium arsenide substrate, or similar flat semiconductor workpiece, at etch rates in the range of 10–100 microns of workpiece thickness per minute. A nozzle or array of nozzles, optionally including a dual-orifice nozzle, delivers a high-pressure jet of machining etchant fluid to the surface of the workpiece. The machining etchant comprises a liquid or gas, carrying particulate material. The liquid may be a chemical etchant, or a solvent for a chemical etchant, if desired. The areas which are not to be etched may be shielded from the jet by a patterned mask, or the jet may be directed at areas from which material is to be removed, as in wafer thinning or direct writing, depending on the size of the desired feature or etched area.
    • 化学机械喷射蚀刻方法在硅片,砷化镓衬底或类似的平坦半导体工件上快速去除大量晶片薄化中的材料,或在10-100微米范围内的蚀刻速率下产生大尺寸特征 工件厚度每分钟。 可选地包括双孔喷嘴的喷嘴或喷嘴阵列将蚀刻剂流体的高压射流输送到工件的表面。 加工蚀刻剂包括携带颗粒材料的液体或气体。 如果需要,液体可以是化学蚀刻剂或化学蚀刻剂的溶剂。 不被蚀刻的区域可以通过图案化掩模与射流屏蔽,或者喷射可以被引导到要从中除去材料的区域,如在晶片变薄或直接写入中,这取决于所需的尺寸 特征或蚀刻区域。
    • 36. 发明授权
    • Use of integrated polygen deposition and RTP for microelectromechanical systems
    • 用于微机电系统的综合多基因沉积和RTP
    • US06605319B1
    • 2003-08-12
    • US10074277
    • 2002-02-11
    • Jeffrey D. ChinnYi-Hsing ChenRobert Z. BachrachJohn Christopher Moran
    • Jeffrey D. ChinnYi-Hsing ChenRobert Z. BachrachJohn Christopher Moran
    • C23C1622
    • C23C16/52C23C16/56
    • The method of the invention involves depositing a plurality of thin layers of film, each layer having a thickness ranging from about 500Å to about 2000Å. Low Pressure Chemical Vapor Deposition or other techniques known in the art maybe used to deposit each thin layer of film. The film is polysilicon or silicon-germanium, where the germanium content ranges from about 4% by weight to about 20% by weight germanium. A Rapid Thermal Anneal (“RTA”) is performed on a deposited thin film layer to relieve residual film stress in at least that film layer. The use of RTA rather than furnace annealing permits much shorter annealing times. Optionally, but advantageously, hydrogen may be present during RTA to permit the use of lower processing temperatures, typically about 20% lower relative to a customary anneal. A series of film deposition/rapid thermal anneal cycles is used to produce the desired, nominal total thickness polysilicon film. This method is generally useful for producing polysilicon films in the range of from about 2 microns to about 20 microns.
    • 本发明的方法包括沉积多层薄膜,各层的厚度范围为约500至约2000。 低压化学气相沉积或本领域已知的其它技术可以用于沉积每层薄膜。 该膜是多晶硅或硅 - 锗,其中锗含量为约4重量%至约20重量%的锗。 在沉积的薄膜层上进行快速热退火(“RTA”)以减轻至少该膜层中的残余膜应力。 使用RTA而不是炉退火允许更短的退火时间。 可选地,但是有利地,在RTA期间可能存在氢,以允许使用较低的加工温度,相对于常规退火,通常约为20%。 使用一系列膜沉积/快速热退火循环来产生所需的标称总厚度多晶硅膜。 该方法通常可用于生产在约2微米至约20微米范围内的多晶硅膜。
    • 37. 发明授权
    • Method of etching organic antireflection coating (ARC) layers
    • 蚀刻有机抗反射涂层(ARC)层的方法
    • US06599437B2
    • 2003-07-29
    • US09813392
    • 2001-03-20
    • Oranna YauwMeihua ShenNicolas GaniJeffrey D. Chinn
    • Oranna YauwMeihua ShenNicolas GaniJeffrey D. Chinn
    • H01L213213
    • H01L21/0276H01L21/31138
    • A two-step method of etching an organic coating layer, in particular, an organic antireflection coating (ARC) layer, is disclosed. During the main etch step, the organic coating layer is etched using a plasma generated from a first source gas which includes a fluorocarbon and a non-carbon-containing, halogen-comprising gas. Etching is performed using a first substrate bias power. During the overetch step, residual organic coating material remaining after the main etch step is removed by exposing the substrate to a plasma generated from a second source gas which includes a chlorine-containing gas and an oxygen-containing gas, and which does not include a polymer-forming gas. The overetch step is performed using a second substrate bias power which is less than the first substrate bias power. The first source gas and first substrate bias power provide a higher etch rate in dense feature areas than in isolated feature areas during the main etch step, whereas the second source gas and second substrate bias power provide a higher etch rate in isolated feature areas than in dense feature areas during the overetch step, resulting in an overall balancing effect.
    • 公开了蚀刻有机涂层,特别是有机抗反射涂层(ARC)层的两步法。 在主蚀刻步骤期间,使用由包括碳氟化合物和非含碳卤素气体的第一源气体产生的等离子体蚀刻有机涂层。 使用第一衬底偏置功率进行蚀刻。 在过蚀刻步骤期间,通过将衬底暴露于由包含含氯气体和含氧气体的第二源气体产生的等离子体而将主蚀刻步骤后剩余的残留有机涂层材料除去,并且不包括 聚合物形成气体。 使用小于第一衬底偏置功率的第二衬底偏置功率来执行过蚀刻步骤。 在主蚀刻步骤期间,第一源气体和第一衬底偏置功率在致密特征区域中提供比在隔离特征区域中更高的蚀刻速率,而第二源气体和第二衬底偏置功率在隔离特征区域中提供比在 在疏浚过程中密集的特征区域,导致整体平衡效果。
    • 39. 发明授权
    • Two etchant etch method
    • 两种蚀刻剂蚀刻方法
    • US06391788B1
    • 2002-05-21
    • US09513552
    • 2000-02-25
    • Anisul KhanAjay KumarJeffrey D. ChinnDragan Podlesnik
    • Anisul KhanAjay KumarJeffrey D. ChinnDragan Podlesnik
    • H01L2100
    • H01L21/30655B81B2203/033B81C1/00571B81C2201/0132H01L21/3065H01L21/32137
    • A two etchant etch method for etching a layer that is part of a masked structure is described. The method is useful, for example, in microelectrical mechanical system (MEMS) applications, and in the fabrication of integrated circuits and other electronic devices. The method can be used advantageously to optimize a plasma etch process capable of etching strict profile control trenches with 89°+/−1° sidewalls in silicon layers formed as part of a mask structure where the mask structure induces variations in etch rate. The inventive two etchant etch method etches a layer in a structure with a first etchant etch until a layer in a fastest etching region is etched. The layer is then etched with a second etchant until a layer in a region with a slowest etch rate is etched. A second etchant may also be selected to provide sidewall passivation and selectivity to an underlying layer of the structure.
    • 描述了用于蚀刻作为掩模结构的一部分的层的两种蚀刻剂蚀刻方法。 该方法例如在微电机械系统(MEMS)应用中以及集成电路和其它电子设备的制造中是有用的。 该方法可以有利地用于优化等离子体蚀刻工艺,该等离子体蚀刻工艺能够蚀刻具有89°+/- 1°侧壁的严格轮廓控制沟槽,该硅层形成为掩模结构的一部分,其中掩模结构引起蚀刻速率的变化。 本发明的两种蚀刻剂蚀刻方法蚀刻具有第一蚀刻剂蚀刻的结构中的层,直到蚀刻最快蚀刻区域中的层。 然后用第二蚀刻剂蚀刻该层,直到蚀刻具有最慢蚀刻速率的区域中的层。 还可以选择第二蚀刻剂以向结构的下层提供侧壁钝化和选择性。
    • 40. 发明授权
    • Storage poly process without carbon contamination
    • 储存聚合工艺无碳污染
    • US06372151B1
    • 2002-04-16
    • US09362929
    • 1999-07-27
    • Taeho ShinNam-Hun KimJeffrey D. Chinn
    • Taeho ShinNam-Hun KimJeffrey D. Chinn
    • B44C122
    • H01L21/32137
    • The method of present invention etches a layer of polysilicon formed on a substrate disposed within a substrate processing chamber. The method flows an etchant gas including sulfur hexafluoride, an oxygen source and a nitrogen source into the processing chamber and ignites a plasma from the etchant gas to etch the polysilicon formed over the substrate. In a preferred embodiment, the etchant gas consists essentially of SF6, molecular oxygen (O2) and molecular nitrogen (N2). In a more preferred embodiment the etchant gas includes a volume ratio of molecular oxygen to the sulfur hexafluoride of between 0.5:1 and 1:1 inclusive and a volume ratio of the sulfur hexafluoride to molecular nitrogen of between 1:1 and 4:1 inclusive. In an even more preferred embodiment, the volume ratio of O2 to sulfur hexafluoride is between 0.5:1 and 1:1 inclusive and the volume ratio of sulfur hexafluoride to N2 is between 1.5:1 and 2:1 inclusive.
    • 本发明的方法蚀刻形成在设置在衬底处理室内的衬底上的多晶硅层。 该方法将包括六氟化硫,氧源和氮源的蚀刻剂气体流入处理室,并且从蚀刻剂气体点燃等离子体以蚀刻形成在衬底上的多晶硅。 在优选的实施方案中,蚀刻剂气体基本上由SF 6,分子氧(O 2)和分子氮(N 2)组成。 在更优选的实施方案中,蚀刻剂气体包括分子氧与六氟化硫的体积比在0.5:1至1:1之间,六氟化硫与分子氮的体积比在1:1至4:1之间,包括 。 在更优选的实施方案中,O 2与六氟化硫的体积比在0.5:1和1:1之间,并且六氟化硫与N 2的体积比在1.5:1和2:1之间。